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An alternator question for Auto electricians
John Bonnett - 13/10/22 at 12:05 PM

I'm using an alternator from a MK4 1.25 Fiesta (2002) which has a main stud for the power output and a two contact supplementary terminals, one of which I believe goes to the ECU which I am not using and the second which I believe is for the ignition warning light.

I would have expected one of the contacts, the one to the ignition warning light would go to earth through the alternator casing but apparently, it doesn't. Multimeter set to Ohms one contact on the wire and the other on the casing.

I would appreciate any help please.

Thank you.






Mr Whippy - 13/10/22 at 12:59 PM

You have the same engine and alt as in my Fiesta. Maybe this might help but below is the only info I can find on the operation of the Alt in Fords workshop manual. Most I don't really follow but might be helpful. Seems an overcomplicated way it operates. Sadly I can't find any info on wire colours or connections.




adithorp - 13/10/22 at 01:11 PM

The Fiesta has smart charge system rather than old school analog one. Not dure there's an easy work-around (not my field). Could be you need a different alt'.


John Bonnett - 13/10/22 at 01:15 PM

Mr Whippy thank you.

I am hoping that the alternator will work without the smart charge input from the ecu. The thing I want to ascertain is which wire is the one that goes to the ignition warning light and as I understand it when ignition is On, but without the engine running, power from the ignition switch lights the ignition warning lamp and earths through the alternator. This is the exciter. When running, the alternator send 12 volts in the opposite direction and the ignition lamp goes out. That's why I expected one of the wires to go to earth but seemingly not so.


Mr Whippy - 13/10/22 at 02:37 PM

I think in this case after reading the text, there is no wire going directly from the alternator to the ignition light. Instead there is a signal from the alternator sent to a processer that is in turn controlling the light, depending on if it is happy with what signals it see's from the alternator. It also seems that the processor can turn on an off the alternator, maybe this is a simple 12 voltage as normal but doesn't answer how you are meant to get the light to function if not using the original processor. I have damaged my cars alternator in some way and the light refuses to go out, yet the charging voltage is exactly correct so it definitely doesn't work like an old car.

For such a simple car, the Fiesta electrics seems is a hellishly complicated!


adithorp - 13/10/22 at 02:37 PM

Don't think these work that way... where's OBfripper when you need him?


John Bonnett - 13/10/22 at 03:09 PM

Thank you for your replies but all is well now. For some reason that I don't understand, using the multimeter set to ohms, there is no route to earth when connecting the body of the alternator to either of the two pins. However, by connecting a lamp to battery positive and sending the earth connection from the lamp to the alternator terminals, the lamp lights when connected to one of them but not the other. The one that lights the lamp is therefore the one I want.


obfripper - 13/10/22 at 03:34 PM

Mr Whippy's posted the most of what i know, but you should have the df pin going to pin 45 of the engine ecu, the d+ pin going to the instruments, internally through the alternator lamp bulb and to a 15a fuse connected to switched live.
The assignment of df and d+ should be marked on the alternator box, my wiring diagrams don't show the actual pin numbers so i can't help you there.

If the df pin is not connected, the alternator will operate pretty much as a standard alternator, if the d+ is not connected the alternator may not operate at all as i'm sure it draws the field current from that wire to start operating.

Your last post indicates you've found the d+ terminal, so that should get things going but not in smart operation mode.

Dave


John Bonnett - 13/10/22 at 03:42 PM

quote:
Originally posted by obfripper
Mr Whippy's posted the most of what i know, but you should have the df pin going to pin 45 of the engine ecu, the d+ pin going to the instruments, internally through the alternator lamp bulb and to a 15a fuse connected to switched live.
The assignment of df and d+ should be marked on the alternator box, my wiring diagrams don't show the actual pin numbers so i can't help you there.

If the df pin is not connected, the alternator will operate pretty much as a standard alternator, if the d+ is not connected the alternator may not operate at all as i'm sure it draws the field current from that wire to start operating.

Your last post indicates you've found the d+ terminal, so that should get things going but not in smart operation mode.

Dave



I'm very grateful to you for your confirmation that I'm on the right lines. I'm using a DTA Fast ecu which doesn't have the smart charging option and that's fine with me. I'm more than happy if the alternator operates satisfactorily without the smart link connected.

This is a great forum which a huge wealth of knowledge and good to be a part of. Thank you.


HowardB - 13/10/22 at 07:57 PM

@John it is probably worth reminding the people here that your build is progressing on Retro rides and is looking amazing

retro-rides

keep up the good work


John Bonnett - 13/10/22 at 08:42 PM

quote:
Originally posted by HowardB
@John it is probably worth reminding the people here that your build is progressing on Retro rides and is looking amazing

retro-rides

keep up the good work



Hi Howard, great to hear from you. I really appreciate your interest in my project, thank you.

I did put up the latest photos today

https://www.locostbuilders.co.uk/viewthread.php?tid=219165

All being well, the panels will all be TIG welded together tomorrow and that, apart from the metal finishing, will be the rear bodywork complete. The doors will be last of all.

Next up will be putting the engine and gearbox in which is why I'm trying to get ahead of the game with the wiring. I'm using as much of the Fiesta loom as I can which will save a huge amount of time and money.