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Author: Subject: Failed IVA today
Lightning

posted on 12/5/10 at 06:49 PM Reply With Quote
Failed IVA today

Noise.


and mirrors

Noise 101.7dB pass now 99dB

mirrors need to raise about 1" so can see over rear arches

Thats basically it except I have to get proof of supressed leads,which they are but not marked.

I could have sorted the mirrors and lead issue out at the test station but could not get the noise down anyway. I have repacked the exhaust and fitted internal bolt in baffles but no joy. I have 2 exhausts each with silencers and Cats. Trying to think of a solution.

Perhaps a transverse box with 2 inlets and 2 outlets. any suggetions welcome



[Edited on 12/5/10 by Lightning] Rescued attachment rear exhausts.jpg
Rescued attachment rear exhausts.jpg






Steve

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55ant

posted on 12/5/10 at 06:52 PM Reply With Quote
unlucky steve, ive been watching your build for a while.

its a very good fail if there is such a thing. maybe just fit the stock airbox for the test? not sure what your space issues are with space underneath.


ant





away from cars, now cycling and building TT bikes

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jack_t

posted on 12/5/10 at 06:57 PM Reply With Quote
did you do the noise with the rear cowl off?
cos you would have got a hell of a lot of induction noice with that sausage filter if u did






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jossey

posted on 12/5/10 at 06:57 PM Reply With Quote
sorry to hear about your fail. but in the scheme of things its not too bad.

little bit of work on the exhausts

Then move the mirror and your on the road.





Thanks



David Johnson

Building my tiger avon slowly but surely.

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zilspeed

posted on 12/5/10 at 06:59 PM Reply With Quote
That's a great result.
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Lightning

posted on 12/5/10 at 07:04 PM Reply With Quote
Answers to the above.

The air box wont fit

The rear body section was on and I put in sound deadening inside and covered the rear facing vents too.

Any one know of exhaust specialists down this neck of the woods
(Devon). Been to Apex this afternoon in Collumpton but they cant look at it for at least 6 weeks





Steve

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jack_t

posted on 12/5/10 at 07:07 PM Reply With Quote
how did he measure the sound
1 a measure of each pipe
2 a measure in the middle
3 a measure from just one side






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clairetoo

posted on 12/5/10 at 07:08 PM Reply With Quote
quote:
Originally posted by Lightning
I have 2 exhausts each with silencers and Cats. Trying to think of a solution.



[Edited on 12/5/10 by Lightning]

Are they two separate 2 into 1 ? Do you have a `link' pipe ?





Its cuz I is blond , innit

Claire xx

Will weld for food......

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Lightning

posted on 12/5/10 at 07:16 PM Reply With Quote
4 into 1 back to 2 as in a motorcycle.

He measured each pipe to the side. Not in the middle. Both were within about .2dB of each other





Steve

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55ant

posted on 12/5/10 at 07:34 PM Reply With Quote
are they the stock exhaust cans from the bike?





away from cars, now cycling and building TT bikes

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Lightning

posted on 12/5/10 at 07:49 PM Reply With Quote
No Mk cans and recently repacked





Steve

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andrew.carwithen

posted on 12/5/10 at 07:51 PM Reply With Quote
That's a 'good' fail, Steve. Well done.
I have an R1 can which I used for SVA and, considering they are deemed to be a quiet silencer, I only just got under noise limit (from memory, I think it was measured at 100.5dB) So I can only conclude that my sausage filter contributed significantly to the overall noise level
I'd say you need to look at reducing induction noise rather than the exhaust's.
Can't you manufacture a bespoke airbox to fit under the cowling? (after all, you did for your Avon IIRC)

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whitestu

posted on 12/5/10 at 07:53 PM Reply With Quote
quote:

I have repacked the exhaust and fitted internal bolt in baffles but no joy. I have 2 exhausts each with silencers and Cats. Trying to think of a solution.



A turbo?

That should quieten it down!

Stu

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Lightning

posted on 12/5/10 at 08:06 PM Reply With Quote
quote:

Can't you manufacture a bespoke airbox to fit under the cowling? (after all, you did for your Avon IIRC)


Andy, I was going to. Iwas going to make a plenum to fit beneath the scoop with a smooth bend to an induction filter in the scoop outlet. I havnt done to date as the emissions were ok and didnt want to upset anything. It depends whether Byron wants to retest the emissions on the retest. He said that as long as the cats stay where they are and only the silencers are altered he will not have to retest the emissions. I had to take the carbs off in the test to slightly richen the mixture as it was. Then the throttle cable stuck....Oh joy





Steve

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MikeRJ

posted on 12/5/10 at 08:38 PM Reply With Quote
I'd fit a couple of s/h bike cans for the test if you can. Something from a basic tourer/commuter type bike e.g. Suzuki bandit would be cheap and effective.
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dave r

posted on 12/5/10 at 08:44 PM Reply With Quote
put 90 degree bends on the ends of the exhuast, facing away from each other ?
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eddie99

posted on 12/5/10 at 08:51 PM Reply With Quote
What the others have said... As good fail as you can get. Hope you get the noise sorted quickly and you'll be on the road in no time. Good luck!





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andrew.carwithen

posted on 12/5/10 at 09:53 PM Reply With Quote
Steve,
What dia. is the inlet to your silencers?
If 2" you're welcome to borrow my modified R1 can to see if its significantly quieter than your mk ones.
May help you decide if you should shell out on new silencers
(be an excuse to pop up to have a butchers at the car)

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ReMan

posted on 12/5/10 at 10:13 PM Reply With Quote
|Bandit can/s will make it very quiet they are fairly cheap too
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BenB

posted on 12/5/10 at 10:33 PM Reply With Quote
quote:
Originally posted by dave r
put 90 degree bends on the ends of the exhuast, facing away from each other ?


That's what I was thinking because when I passed SVA with the twin pipes they only tested it from one side so it was not suprisingly rather quite.

90 degree pipe clamped onto the end and it's happy days

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PeteS2k

posted on 13/5/10 at 06:26 AM Reply With Quote
I got my noise down from 105 to 98.6 (pass!) with a bit of DIY.
- suitably sized Jetex dB insert well lagged with wire wool fitted near the tail-pipe.
- DIY baffle, consisting of a large penny/repair washer bolted to a bracket inserted in the middle of the perforated pipe, still leaving about 10mm round the sides. Thinking was that it blocked the direct gas and noise path, forcing the flow through the wadding.

I'm sure the above would strangle the engine at full chat, but for pottering down to VOSA, and for running on little or no load it's fine.

Mine's a 2l Honda S2000 engine - noise test at 6000 rpm. 2 1/2 inch system - 6 inch can with an integral cat in the front.

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Strontium Dog

posted on 13/5/10 at 07:21 AM Reply With Quote
Hi, I'm between Tavistock and Plymouth and I have a pair of YZF1000R Thunderace silencers that you are welcome to borrow and try to see if they are any quieter! I also have welding equipment should some adaptation be required!

I also don't mind looking at re-packing the cans if necessary!

[Edited on 13/5/10 by Strontium Dog]

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40inches

posted on 13/5/10 at 08:00 AM Reply With Quote
2 cats + 2 silencers on 1 bike engine , I think I would go with the induction noise theory, what I would personally do is buy a £25 noise meter and take a reading as is (it doesn't have to be accurate,you are only checking the difference) fit a standard airbox and check again, this will tell you whether the problem is exhaust or induction and could save time and money in the long run
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Lightning

posted on 14/5/10 at 08:31 AM Reply With Quote
Strontium Dog U2U





Steve

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Lightning

posted on 14/5/10 at 08:34 AM Reply With Quote
40inches

I think thats a most excellent idea. at least then i would have a clue as to whether it was quieter or not and not waste £90 each retest.
Now what meter to buy????

[Edited on 14/5/10 by Lightning]





Steve

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