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Author: Subject: Zetec or Duratec 2l options
Mikef

posted on 19/1/17 at 12:43 PM Reply With Quote
Zetec or Duratec 2l options

Hi All.
I have a project coming up that will allow me to use one of the above.I have never worked on these engines before. So any comments or suggestions gratefully received. I am looking for about 200 / 225 hp, but with reliability. Happy to do the complete build , and would be looking at ITBs, and probably use an Emerald ECU as I know them well. Would like to get a feel if one stands out better or is easier to rebuild from the point of view parts and reliability etc. Cost whilst not the main consideration will come into the equation.

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cliftyhanger

posted on 19/1/17 at 01:40 PM Reply With Quote
Probably easier to get that power from a duratec (unless you use forced induction on a zetec) but a bit more complicated than a zetec to fit. Not a biggy, assuming you have a viable budget.

Both engines pretty reliable.

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johnemms

posted on 19/1/17 at 01:43 PM Reply With Quote
New crate 2.0 Zetec - ARP Bolts - head off - ported big valves - done?





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Hornet

posted on 19/1/17 at 01:48 PM Reply With Quote
Worth pointing out that the Duratec exhaust is on the left side when looking at the engine from the front. The zetec on the right. You could also consider the st170 duratec that is really a zetec as I believe they start of in basic form at 170 bhp. I'm a duratec user and like the reputation they have so I am biased. 220 bhp with exactly the set up you are looking at and didn't cost too much. Can even give you an emerald map to play with.
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Mikef

posted on 19/1/17 at 01:53 PM Reply With Quote
Cliftyhanger. Thanks for the reply. Could you elaborate a bit re the more difficult fitting ? Have reasonable workshop facils, and happy to fabricate engine mounts etc. Might be leaning towards the Duratec.
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Ugg10

posted on 19/1/17 at 01:59 PM Reply With Quote
Duratec will need a bespoke bell housing as it is different to the old standard ford bolt pattern that the Zetec has (readily available), alternatively you can use the MX5 mk3 box but this is canted over at an angle or get an adaptor plate for the RX8.





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cliftyhanger

posted on 19/1/17 at 03:25 PM Reply With Quote
That is it.The zetec bolts staraight up to a T9 box, but duratec won't.
Likewise parts for teh zetec are more readily available (and therefore probably cheaper)

The ST170 engine is actually around 140 or so bhp in std form, BUT on ITB's and decent management, exhaust etc will be around 200bhp, plus a very decent torque curve if you keep the VVT. It is basically a zetec that has been factory blueprinted, with vvt added. (although it is labelled duratec, it is all Zetec parts)

Duratec can make 300bhp NA......depending on budget. ANd I understand is being developed for the rallycross championships as YB engines are getting a bit thin on the ground. Expect 800bhp at a guess. price tag to match!

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Hornet

posted on 19/1/17 at 04:39 PM Reply With Quote
The st 170 is 170ps bud..... google it
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hughpinder

posted on 19/1/17 at 05:02 PM Reply With Quote
You could have a look at these guides on the burton power site:
http://www.burtonpower.com/tuning-guides/tuning-guide-pages/ford-duratec-he-tuning-guide.html

there is also one for the zetec E there

The duratec engine is 18kg lighter.

I have read somewhere that the duratec can take more power on standard internals than the zetec say good for 200-220 bhf, against 180-200 or in that reason.

Regards
Hugh

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cliftyhanger

posted on 19/1/17 at 05:52 PM Reply With Quote
quote:
Originally posted by Hornet
The st 170 is 170ps bud..... google it


I was going on rolling road figures. Thought it was widely accepted the "factory spec" was a little ambitious...

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big-vee-twin

posted on 19/1/17 at 06:03 PM Reply With Quote
The ST 170 has VVT.

Duratec ST150 is 150 out the box, add Jenveys 200hp, no problems straight forward install.





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mcerd1

posted on 20/1/17 at 01:18 PM Reply With Quote
quote:
Originally posted by big-vee-twin
Duratec ST150 is 150 out the box...


~150PS rather than the 145PS for the bog std. mondeo/focus spec 2.0 duratec (so only a small gain)

but I believe the head is very slightly better and it doesn't have EGR or the dual mass flywheel, so a little less work to fit





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mcerd1

posted on 20/1/17 at 04:04 PM Reply With Quote
quote:
Originally posted by johnemms
New crate 2.0 Zetec - ARP Bolts - head off - ported big valves - done?

You missed step one with these new crate engines - fit a new cam belt

all these 'new' zetecs are now over 10 years old, so the cam belts are due even if they have never turned ! (some folk found out the hard way )

[Edited on 20/1/2017 by mcerd1]





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Mikef

posted on 20/1/17 at 05:20 PM Reply With Quote
Good point on the cam belt. Thanks every one lots to think about here,was leaning towards Duratec but still undecided. At least I have a lot of info to consider now.
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se7ensport

posted on 20/1/17 at 08:01 PM Reply With Quote
There are plenty of Duratec parts suppliers out there, but it all adds up, I converted a few years ago and listed all parts within the following thread: http://locostbuilders.co.uk/viewthread.php?tid=156937

If you go the Duratec route make sure it's got the high flow head, comes on Focus (I used a C-Max) and ST150: RF3S4G and RF6S4E

Loads of other relevant info here: http://sbdev.co.uk/FAQs/Duratec.html

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sdh2903

posted on 20/1/17 at 08:47 PM Reply With Quote
Have you considered an ecoboost?

Basically a direct injection turbo duratec.

Engines can be had for 1500. A ready mapped ford racing ecu along with harness fuse box and fly by wire pedal is 1500. Bolts straight up to mk3 mx5 box. You would also need the mx5 flywheel and starter and uprated clutch.

I did all the sums a while ago before coming to the conclusion that to get a reliable 200bhp + the ecoboost was the best value. Also taking into consideration the engine itself is a lot newer. By the time you've bought a duratec, ecu, throttle bodies, cams, bell housing, sump and gearbox that will take the abuse it all adds up.

The ford ecu kit gives 252bhp and over 300lbs of torque out if the box. I've just got mine nearly finished and started it for the first time last week. First turn.

https://youtu.be/NCbvK3GKcIo

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kerob_labs

posted on 21/2/17 at 08:52 AM Reply With Quote
@sdh2903

I'm building a ST170 mid-engine, it shall give theoretical 170 BHP (I must be near there as I'm using special exhaust and induction filter).

But looking for the future I do consider replacing by a 2L ecoboost, i heard it give 300BHP with those handheld remappers, so it's very tempting!

The problem is that my kit (engine bay, drive shafts, wheel hubs) is zetec, and I wonder how could I possibly bolt an ecoboost onto my getrag gearbox. Or maybe use MTX75 gearbox that uses zetec driveshafts and I can bolt duratec bolting pattern (same as ecoboost)? is that possible?

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coozer

posted on 21/2/17 at 03:56 PM Reply With Quote
Turbo = more than 200bhp.....





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1980 Z750

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snapper

posted on 21/2/17 at 07:44 PM Reply With Quote
I read that the ST170 was 164 bhp in factory spec so 140 @ wheels seems right
The duratec can go to 220 with just a set of cams and they can be fitted with the head on but you need to pressurise the cylinders to keep the valves from dropping
I also heard that the rods are marginal at 220 but also understand that there have not been any reported failures.





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matt5964

posted on 21/2/17 at 09:19 PM Reply With Quote
I have a crate Zetec with 221bhp and 179ftlb on Dave from emeralds rollers


jenvey throttle bodys with 90mm trumpets and a 115mm Pipercross dome filter
bosch 320cc EV16 injectors
Ported and flowed head
Custom Grind cams to match head
comp springs
balanced crank
ARP bottom and Top bolts
Lightened flywheel
Emerald K6 Ecu
RT Dash 2
Simpson custom Exhaust 4-2-1 with a 8" can

Very reliable and usable on road and track





Luego velocity XT 2.0ltr 221.3bhp 178.9lbft

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Hornet

posted on 24/2/17 at 12:28 PM Reply With Quote
Hi sorry to contradict but you definitely don't need to pressurise the cylinders as the valves cannot drop when only changing cams. With regards failures...... I'm one of the unlucky ones. 220bhp and number 4 cylinder con rod sheared in half and destroyed the block. I have since reduced revs on my new engine to 6500 as a safety feature as I can't afford another Big Bang. Car is definitely fast enough with this limit I can assure you.
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wylliezx9r

posted on 24/2/17 at 12:48 PM Reply With Quote
S2000 F20C.......Just putting it out there..... 230 bhp straight out of the tin and no worries about matching gearboxes and clutches. I used one in my last build awesome engine and gearbox and super reliable. Only issues are; it's quite tall and the gearbox bell housing is pretty wide.





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