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Book chassis build progress
andylancaster3000 - 5/10/06 at 11:52 PM

I haven't posted in a while and book builds seem to be getting a bit few and far between so I thought I'd bore you all with some pics of our build. Progress has been a little slow recently and we are a couple of months into the second year of the build.


Overall shot of what's been done so far.


Home made manifold, system and re-packable silencer.




Tank so far.


Tacked up roll bar


Front wishbones awaiting paint


Pedal box, needs some proper rose joints to get throttle linkage working at better angles!!


Column and seat

[Edited on 6/10/06 by andylancaster3000]


JackNco - 6/10/06 at 12:07 AM

wow looks god, really wish i could weld

John


andylancaster3000 - 6/10/06 at 12:14 AM

Cheers. Welding is really not as hard as you might think to get the hang of. Give it a go!


G.Man - 6/10/06 at 05:52 AM

nice job...

That throttle linkage looks complex


scotty g - 6/10/06 at 06:22 AM

Coming along very well there Andy, i love the pedals, simple yet effective styling. Very substantial and great looking too.
keep up the good work. Cheers.


Catpuss - 6/10/06 at 06:40 AM

Some nice welding there. Was it all MIG? Is the fuel tank ally and MIG welded or TIG?


SeaBass - 6/10/06 at 07:28 AM

This is looking great - I like the pedalbox and small brackets you've added all over to hold components. Some real thought has gone into the find detail.

There can't be that much more to do before she's ready - floor and panelling will take the time mostly. How's the loom looking?

Cheers


GeoffT - 6/10/06 at 08:43 AM

Nice work Andy - and I might steal a couple of ideas from those lower wishbones

[Edited on 6/10/06 by GeoffT]


James - 6/10/06 at 11:47 AM

Hi Mate,

Looking good... only couple of years to go then!

Remember the SVA height limit for your seatbelt mounts! You may need to put the mounts in your roll bar.

Cheers,
James


DavidM - 6/10/06 at 11:58 AM

You've done well to get that far in just over a year.

Looks like a tidy well thought out project. You'll have to post more pictures when you get it rolling.

David


andylancaster3000 - 6/10/06 at 02:49 PM

Thanks for the kind words.

To answer a few questions:

Yes the throttle linkage is a bit tricky but it seems to work quite well, so we'll see!

Welding. Most things are tacked up with a MIG but we have had regular access to a TIG so have been learning how to use that. It definetly helps with things like the exhaust and the tank! THe chassis has been TIG'd as well.

Cheers,
Andy


Hissingsid42 - 8/10/06 at 02:30 PM

Andy

What material have you used for your lower wishbones?
Is it 1" or 3/4" RHS? And what is the diameter of the round tube for the bottom ball joint?
It's coming along well does look the part! Will be nabbing a few ideas!lol


andylancaster3000 - 9/10/06 at 10:32 PM

1" 16gauge tube for the lower bones.

The eye at the end of the bone was turned from solid stock to fit the maxi joint.


Fozzie - 9/10/06 at 11:09 PM

Andy, looking very good!
Well done mate!
See ya soon-ish

ATB Fozzie


andylancaster3000 - 19/3/07 at 10:59 PM

A few more pics of this weekends work. From this:


etch primed after grit blasting

to this:

two pack satin finish. Looking a little shiney as it was taken very soon after this coat was applied. It has gone off with a nice satin finish.


Also this:

These were zinc plated to stop prevent them from corroding when they get knocked about then gun sprayed with thinned satin hammerite. This leaves a really nice finish.

Pretty much everything has been made now so it should just be a bolt together process from now on. Famous last words.... Well, including the loom...and all of the glass fibre prep.... We shall see!

Cheers,
Andy