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Author: Subject: Front wishbone mounts Revisited.
MikeRJ

posted on 17/3/05 at 09:06 PM Reply With Quote
You can add an extra tube to make sure the brackets are fully supported, like this:




That's what I've done on mine and the shocks clear it ok.

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britishtrident

posted on 17/3/05 at 09:11 PM Reply With Quote
This one of the parts of my own chassis I am working on at the moment and the more I look at it the more I am convinced the front suspension mounts are a gigantic bodge carried over from when Westfield converted from Midget to Ford parts.

As I see to do anything about it means a fairly major redesign of the front part of the chassis which has major knock on effects so would in effect mean starting with clean sheet of paper.

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britishtrident

posted on 17/3/05 at 09:14 PM Reply With Quote
quote:
Originally posted by MikeRJ
You can add an extra tube to make sure the brackets are fully supported, like this:




That's what I've done on mine and the shocks clear it ok.


I have been toying with using something similar made from 40x18x1.5, the main reason I haven't tried it so far is that I wasn't sure it would clear the damper and I thought it might look silly.

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skint scotsman

posted on 17/3/05 at 09:55 PM Reply With Quote
still cant see the difference ????






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GaryM

posted on 17/3/05 at 10:53 PM Reply With Quote
I'm working on the front suspension myself at the moment. I decided to have some top wishbones fabricated for me with the additional rearward offset because

1. I don't like the idea of the brackets hanging so far off the chassis tubes, just doesn't seem right.

2. It doesn't look like the shocks will foul on the 'custom' top wishbone if the top mounts are positioned under the top rail as per the book.

3. I'd rather have the bother of getting some more 'custom' wishbones fabricated than having a suspension failure.

4. If the top and bottom suspension brackets are positioned carefully the extra rear offset required can be as little as 6-7mm.

[Edited on 17/3/05 by GaryM]

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WIMMERA

posted on 17/3/05 at 11:01 PM Reply With Quote
I chose to make new top bones and put camber adjusting sleeve in while I was about it, no issues with spring clearance and the brackets look right. In the old book the drawing calls for the bushes to be 4" and 4.75" either side of the ball joint centre, which is wrong. The dimensions should be 3 5/8" and 5 1/8" to achieve the 3/4" offset that was intended.

Wimmera

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Avoneer

posted on 17/3/05 at 11:42 PM Reply With Quote
As I'm working on the "L" front bit of my chassis now, would I be ok using 25mm round for the top and bottom pieces and setting them 4" apart instead of 3"?
I am using standard bones.
Cheers,
Pat...





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ned

posted on 18/3/05 at 10:32 AM Reply With Quote
i built a jig for mine (pics in my archive) based on the drawing in James' archive! I have also braced the wishbone brackets on the fu tubes as they were hanging off slightly once all jigged and welded into position.

my fu tubes line up with the e tube, but it wasn't the case originally as i bought the chassis tack welded together and have had to redo more than if i'd started from scratch . there are some pics in my archive showing the original positions of the fu tubes by the previous owner of the chassis with the fu tubes hanging off tube e.

Ned.

[Edited on 18/3/05 by ned]





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britishtrident

posted on 18/3/05 at 11:38 AM Reply With Quote
Thinking it over the real problem is the lower wishbone the balljoint should be located 25mm forward, but trying to located it correctly with the book chassis can't be done.

So what iff a modified lower bone was made to mount the rear pivot directly on FU1/FU2. The lower end of LA/LB would have to be moveed outward. The top wishbone would be to be "wide track".

Up side, better caster less bump steer with a standard Escort rack, on the
Downside the camber gain is changed (partly offset by increased caster).

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ned

posted on 18/3/05 at 11:54 AM Reply With Quote
redesigned wishbones ahs been done before. I tihnk it wa Mark alanson who did a different top wishbone to set the castor..

Ned.





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WIMMERA

posted on 18/3/05 at 12:09 PM Reply With Quote
BS, Must be easier just to make a new top bone, surely, have a look at the drawing on page 82 of the first book and read the note in the corner, they think they have allowed for the castor, but they made the fatal mistake of not working to the centrelines, hence they only got the drawing half right.

Wimmera

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britishtrident

posted on 18/3/05 at 12:26 PM Reply With Quote
As I see it one of problems with the book upper bones is if you start modifying them to increase the castor the weld on one rear leg becomes quite nasty --- because of the acuteness of the angle most MIG nozzles won't get near it.

MK style uper bones are much better in this respect but making a pair of identical bones without building a really good set of jigs first is difficult.

The other alternative is build something like the ones shown on the pictures on the Lolocost site --- which takes the form of a track control arm and brake reaction rod rather better versions of this design were used on a lot of older single seater racing cars, but apart from being a step into the unkown somehow it is tainted by association with Lolocost.

[Edited on 18/3/05 by britishtrident]

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MikeRJ

posted on 18/3/05 at 01:43 PM Reply With Quote
quote:
Originally posted by britishtrident
I have been toying with using something similar made from 40x18x1.5, the main reason I haven't tried it so far is that I wasn't sure it would clear the damper and I thought it might look silly.


I don't think it will be visible with the side panels and nose cone on to be honest.

I'm using a set of ex-Westfield Spax shocks and springs and though it's fairly close, there is clearance over the whole suspension range. It's better than adding gussets IMO, which add a twisting load to the chassis members.

The one thing I wish I had done was to tilt the FU's backwards at the top. My rear brackets do slightly overhang the FU's which will probably require gusseting, but the extra tube will condierably increase the FU's stiffness in twisting at that point anyway.

[Edited on 18/3/05 by MikeRJ]

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WIMMERA

posted on 19/3/05 at 06:58 AM Reply With Quote
B/S, dont think the welding is a valid point, I TIGGED mine and that was about 5 years ago, it's done a lot of miles since then. It amazes me that some of the suppliers have yet to catch up with this error, they must be a switched on bunch.

Wimmera

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britishtrident

posted on 19/3/05 at 10:57 AM Reply With Quote
quote:
Originally posted by Avoneer
As I'm working on the "L" front bit of my chassis now, would I be ok using 25mm round for the top and bottom pieces and setting them 4" apart instead of 3"?
I am using standard bones.
Cheers,
Pat...


Of the whole chassis I found it the biggest pain in the neck to get right, I seriously considered using round tube and bottom but decided to try the book way first on the second attempt I got it spot on after minor adjustments.

As for setting them 4 inch apart the only thing that might be required is the gusseting of F1 and F2 to LD. Gussets are not really a desireable thing on a spaceframe but sometimes they have thier uses.

[Edited on 19/3/05 by britishtrident]

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