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Author: Subject: Help! My flywheel doesn't fit!
pekwah1

posted on 7/1/11 at 01:48 PM Reply With Quote
Help! My flywheel doesn't fit!

Hi Guys

I have removed my xflow in favour of a silvertop zetec.
The problem i have at present appears to be that my flywheel doesn't fit in the gearbox!

I'll be honest and say i don't know exactly what the flywheel is, but believe it to be a zetec one, and the gearbox is a 5 spd type 9.

I thought that the zetec running gear was supposed to fit straight in, or am i supposed to grind some extra off the bellhousing?

Pics below.
Thanks,
Andy




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lotusmadandy

posted on 7/1/11 at 01:51 PM Reply With Quote
That looks like a 2.0 flywheel,they dont fit inside a standard type9
bellhousing.
You need the flywheel from a 1.8 to mate them up.

Andy






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pekwah1

posted on 7/1/11 at 01:52 PM Reply With Quote
from a search on the number (928M6398) stamped on the flywheel i'm getting a 1.8 flywheel....?
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lotusmadandy

posted on 7/1/11 at 01:56 PM Reply With Quote
I have a couple of spare 1.8 flyweels in the garage.
I'll just nip out and check....

Andy






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pekwah1

posted on 7/1/11 at 01:56 PM Reply With Quote
thanks very much!
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femster87

posted on 7/1/11 at 02:04 PM Reply With Quote
quote:
Originally posted by lotusmadandy
That looks like a 2.0 flywheel,they dont fit inside a standard type9
bellhousing.
You need the flywheel from a 1.8 to mate them up.

Andy


Really, I have not mated mine up yet. but did not know that.

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lotusmadandy

posted on 7/1/11 at 02:04 PM Reply With Quote
Ok,from both 1.8 flywheels i get the no........928M 6398AG
From both 2.0 flyweels i have i get the no...928M 6398CB

Hope this helps,

Andy






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pekwah1

posted on 7/1/11 at 02:05 PM Reply With Quote
not at all, mine's a 928M 6398 AE!

Thanks anyway!

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lotusmadandy

posted on 7/1/11 at 02:10 PM Reply With Quote
I dont want to sound stupid or anything but is that defo
a standard type9 bellhousing?
Again i have a couple and it doesnt look like either.

Andy






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pekwah1

posted on 7/1/11 at 02:20 PM Reply With Quote
well that's the other consideration i guess... i know little about them tbh.
It was mated to a crossflow before i removed it, otherwise i know that it's a 5 spd.

Are there stamps or something somewhere on the gearbox/bellhousing to identify it?

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lotusmadandy

posted on 7/1/11 at 02:27 PM Reply With Quote
Cast into the rear bottom face of the housing is,71BB 7505AC

Andy






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Bumble

posted on 7/1/11 at 02:28 PM Reply With Quote
What release bearing do you have fitted. For a zetec to type 9 you need the CTT133 release bearing.
Matt

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pekwah1

posted on 7/1/11 at 02:32 PM Reply With Quote
i don't know what the release bearing fitted is but i'm well aware of the need for the 133!
i'll check the casting on the bell housing.....

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pekwah1

posted on 7/1/11 at 02:32 PM Reply With Quote
i don't know what the release bearing fitted is but i'm well aware of the need for the 133!
i'll check the casting on the bell housing.....

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deezee

posted on 7/1/11 at 02:54 PM Reply With Quote
Your flywheel part number is off a 1.6L Zetec engine. This may explain a few things.






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coozer

posted on 7/1/11 at 03:02 PM Reply With Quote
Looks like an ali bellhousing? Looks different to a type 9.

I may be wrong but if it came with the crossflow its a type 4 bellhousing or something special.

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JeffHs

posted on 7/1/11 at 03:14 PM Reply With Quote
That looks like a MK2 RS bellhousing with the clutch lever side chopped off. In standard guise the bell is symetrical and the clutch is operated by a cable through the front of the case,
It looks like someone has chopped off the bulge, left it open at the side, and welded in a straight piece to make good on the mounting face

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pekwah1

posted on 7/1/11 at 03:15 PM Reply With Quote
it is an ali bellhousing, can't see any signs of any welding on it though...
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nige

posted on 7/1/11 at 03:19 PM Reply With Quote
im no expert , but i can see the bottom weld
on the left of pic





when you start this journey
you think it will be done in " no " time but then " no " turns into a " bloody " long time

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JeffHs

posted on 7/1/11 at 03:24 PM Reply With Quote
http://wiki.retro-rides.org/(S(51duebaleztbsz45fqdyhmjc))/Type%209%20Conversion.ashx

Have a look here for bellhousings - fitting a type 9 into a MK2 Escort

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coozer

posted on 7/1/11 at 03:28 PM Reply With Quote
What u need is type 9 bellhousing, standard cast one which go for nothing regular on here or a new ali job from the the likes of retroford, burtons etc, circa £200





1972 V8 Jago

1980 Z750

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pekwah1

posted on 7/1/11 at 03:35 PM Reply With Quote
oh balls, looks like i need a bellhousing then.
Anyone got one spare? cheaper the better!

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omega0684

posted on 7/1/11 at 03:45 PM Reply With Quote
quote:
Originally posted by pekwah1
oh balls, looks like i need a bellhousing then.
Anyone got one spare? cheaper the better!


Cast type 9 bell housing you can get for pennies!

Ali one's though are difficult to find on ebay, new they are about £200, i did get mine off ebay for about £90. the escort bell housing which have 2 starter motor spaces will also fit





I love Pinto's, even if i did get mine from P&O!

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pekwah1

posted on 7/1/11 at 03:46 PM Reply With Quote
is £26 pounds reasonable for a cast housing?
i've found one where i live....

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loggyboy

posted on 7/1/11 at 04:25 PM Reply With Quote
quote:
Originally posted by pekwah1
is £26 pounds reasonable for a cast housing?
i've found one where i live....


Should have a type 9 connected to it for that! lol

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