Printable Version | Subscribe | Add to Favourites
New Topic New Poll New Reply
Author: Subject: Removing switchgear on steering column
james h

posted on 18/4/11 at 02:36 PM Reply With Quote
Removing switchgear on steering column

Hi all,

I'm thinking of removing the upper cast part of the column where all the switches and ignition barrel attach - mainly because I want to put a paddleshift on the column.

Is there any way of taking all of the cast bits off without damaging them? Or is it a case of cutting it off?

From this:

Grafting loom to stering colum
Grafting loom to stering colum

(big-vee-twin's pic)

To this:


(Davegtst's pic)

I think I read somewhere there is a grub screw holding the cast part on but I can't seem to find it! Saying that I'll go back into the garage and see it straight away

Thanks

James

View User's Profile Visit User's Homepage View All Posts By User U2U Member
mikemph
Contributor






Posts 111
Registered 20/9/10
Location oxford
Member Is Offline

Photo Archive Go!
Building: R1 powered Haynes Roadster and MK Indy zetec turbo

posted on 18/4/11 at 02:50 PM Reply With Quote
I would also like to know the same thing... I will have a closer look tonight and see if I can figure it out.
View User's Profile View All Posts By User U2U Member
mikemph
Contributor






Posts 111
Registered 20/9/10
Location oxford
Member Is Offline

Photo Archive Go!
Building: R1 powered Haynes Roadster and MK Indy zetec turbo

posted on 18/4/11 at 02:50 PM Reply With Quote
I would also like to know the same thing... I will have a closer look tonight and see if I can figure it out.
View User's Profile View All Posts By User U2U Member
phelpsa

posted on 18/4/11 at 02:52 PM Reply With Quote
Me too! Was having a look at the weekend and couldnt see anything obvious.






View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
Doctor Derek Doctors

posted on 18/4/11 at 03:01 PM Reply With Quote
quote:
Originally posted by phelpsa
Me too! Was having a look at the weekend and couldnt see anything obvious.


It must come off because the scrappy who sold me my column specifically removed the switches to sell seperately to kit car types.

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
View User's Profile Visit User's Homepage View All Posts By User U2U Member
phelpsa

posted on 18/4/11 at 03:43 PM Reply With Quote
quote:
Originally posted by Doctor Derek Doctors
quote:
Originally posted by phelpsa
Me too! Was having a look at the weekend and couldnt see anything obvious.


It must come off because the scrappy who sold me my column specifically removed the switches to sell seperately to kit car types.


You can remove the switches without removing the aluminium casting.






View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
nick205

posted on 18/4/11 at 04:17 PM Reply With Quote
Looks like a delicate job for mr angle grinder + slitting disc to me






View User's Profile View All Posts By User U2U Member
james h

posted on 18/4/11 at 06:45 PM Reply With Quote
I managed to get it off using the trusty lump hammer

There should have been a grub screw underneath on the casting, but there wasn't on mine.

I put the column outer (minus the steering shaft) vertically in a vice with the edge of the casting resting on the jaws, the rest of it hanging down loosely. Knocked a piece of dowel onto the welded on adjustable bit with a lump hammer and after a couple of minutes the casting started to separate, and came off pretty quickly. Pics to follow!

Hope that helps

James

View User's Profile Visit User's Homepage View All Posts By User U2U Member
phelpsa

posted on 18/4/11 at 07:19 PM Reply With Quote
I might just have ago with the dremel in that case






View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
james h

posted on 18/4/11 at 07:37 PM Reply With Quote
Outer column
Outer column


Column casting
Column casting

The bit on the top is where the grub screw goes.
(If this looks different to others its because part of the casting had broken ages ago, its the upper bit for the indicators).

Under column slot
Under column slot

View User's Profile Visit User's Homepage View All Posts By User U2U Member
adithorp

posted on 18/4/11 at 07:46 PM Reply With Quote
Some castings have the grub screw in but most reley on it gripping in the tappered slot in that picture. Take out the screw (if there) and then knock off. Takes a bit of force at first but comes loose once it moves.

I then machined an ally cylinder to push on and held with a couple of small grub screws and machined to take the top bearing. I then mounted my padle shift to that with rose joints.





"A witty saying proves nothing" Voltaire

http://jpsc.org.uk/forum/

View User's Profile View All Posts By User U2U Member
omega 24 v6

posted on 18/4/11 at 08:17 PM Reply With Quote
Never done it myself but based on what's been posted I would soak a towel and stick it in the freezer for an hour ( until its mushy like a slush puppy) and wrap it round the steel of the column. Then with a blow torch heat the alloy casing
( alloy will soak up the heat and expand quicker/more than the steel making it easier to slide/knock off)





If it looks wrong it probably is wrong.

View User's Profile E-Mail User View All Posts By User U2U Member
bigrich

posted on 18/4/11 at 09:05 PM Reply With Quote
just knock the top bit off, cut the lugs off with a hacksaw and machine it up in a lathe.

Description
Description








A pint for the gent and a white wine/fruit based drink for the lady. Those are the rules

View User's Profile View All Posts By User U2U Member

New Topic New Poll New Reply


go to top






Website design and SEO by Studio Montage

All content © 2001-16 LocostBuilders. Reproduction prohibited
Opinions expressed in public posts are those of the author and do not necessarily represent
the views of other users or any member of the LocostBuilders team.
Running XMB 1.8 Partagium [© 2002 XMB Group] on Apache under CentOS Linux
Founded, built and operated by ChrisW.