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Author: Subject: Bigger disks, but same calipers, pads etc ?
steve m

posted on 8/1/12 at 04:50 PM Reply With Quote
Bigger disks, but same calipers, pads etc ?

Just a thought, but

If i was to fit bigger 10 mm diameter disks, but retain the same calipers and pads,
and space the calipers out by 5mm

so that the pads were to sit 5mm further away from the hub,than they currently do

Would this affect the brakes, if so, better or worse,
or in real terms, would not make a jot of difference


Regards

Steve

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ReMan

posted on 8/1/12 at 04:54 PM Reply With Quote
imho
In real terms not a jot of difference
In theory improved braking force for the same pedal pressure





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Xtreme Kermit

posted on 8/1/12 at 04:58 PM Reply With Quote
I would expect the braking to be better, because you would be getting more rechanical advantage by having the pads further out from the centre of the hub.

They would be no better at dispersing the heat though, because the pad area would nt be an bigger.

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r1_pete

posted on 8/1/12 at 04:59 PM Reply With Quote
There would be an improvement, but whether its detectable is another matter.

The increase leverage 5mm would give is probably not worth all the effort, think of a stiff bolt, would 5 or 10mm extra leverage make that much difference?

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steve m

posted on 8/1/12 at 05:06 PM Reply With Quote
Thanks guys,

I was under the same impression, so will probably leave as is

regards

Steve

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SCAR

posted on 8/1/12 at 05:44 PM Reply With Quote
quote:
Originally posted by r1_pete
There would be an improvement, but whether its detectable is another matter.

The increase leverage 5mm would give is probably not worth all the effort, think of a stiff bolt, would 5 or 10mm extra leverage make that much difference?


It would if your spanner/wrench was only 10mm long to start with
If the disc is 250mm radius thats 125mm dia. the centreline radius the pads run would be about 20mm less so about 105mm radius
Therefore moving the calipers/pads out by 5mm (in the above example) would give about 5% improved braking leverage
Thats why race and performance cars use the biggest discs they can get to fit.
The increase in disc size is small but as a percentage of the original its significant enough to be worth while
Wether you need 5% extra braking is up to you and how you use the car
Also you get the benefit of the swept area of the pads for one revolution of the wheel increasing as the disc gets bigger This is because circumferance = 2 x pie x radius, a 5mm increase in radius would gives a 5mm x 2 x 3.14 increase in circumferance
Going for a lie down now

[Edited on 8/1/12 by SCAR]

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v8kid

posted on 8/1/12 at 05:49 PM Reply With Quote
Or you could get much the same effect by machining 10mm off the inside radius of the pads. That would give pretty well the same mean braking radius.

Of course the pads would heat up quicker but that might be a "good thing" if a braking system designed for a heavy car is used on a light car.

Other benefits are a reduction (marginal) in unsprung weight rather than the increase in unsprung weight a larger disc would have.

In addition if there is room to fit a bigger disc I presume you have room to move the callipers outwards? So do it anyhow. Usually there is a 5mm wide unused band at the edge of the disc which should be utilised.

So in true locost fashion you can get twice the effect of a larger disc for bu66er all just a bit of fiddling about here and there

Only disadvantage is the pads would wear out quicker and unevenly but how many locost cars wear out the pads anyhow?

Cheers!

Having read SCARS post thats about 10% for nothing

[Edited on 8-1-12 by v8kid]





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iank

posted on 8/1/12 at 05:49 PM Reply With Quote
quote:
Originally posted by Xtreme Kermit
I would expect the braking to be better, because you would be getting more rechanical advantage by having the pads further out from the centre of the hub.

They would be no better at dispersing the heat though, because the pad area would nt be an bigger.


In theory they would fade a little later as the there's more metal in the heat sink (i.e. disc), but once the'd faded heat dispersal would be almost the same so they'd stay faded for the same amount of cooling off time as the current ones.

Handling would also be very slightly poorer are there's more unsprung mass and it's rotating which is even worse.
The extra rotating mass needs the brakes to work harder which offsets some of the theoretical improvement from the larger disc.





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