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Author: Subject: cant start my 1.8 zetec on bike carbs
Fishface

posted on 17/4/12 at 07:52 AM Reply With Quote
cant start my 1.8 zetec on bike carbs

ive managed to stop my overfueling of the bike carbs by fitting a new sytec fuel pressure regulator but still cant manage to start the car. Im a bit concerned it could have something to do with a wire from my megajolt loom i made up but i thought id done it as per the guidelines so am not totally covinced.

Whats the best methodical approach to starting it? Howdo i test for spark etc.
All i have had so far is a pop from the exhaust on one occasion and a pop from one of the carbs. Actually since fitting the regulator i dont seem to get much in the way of anything.

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dave-69isit

posted on 17/4/12 at 08:04 AM Reply With Quote
unplug ur megajolt then see if it sparks edis will run on limp mode is your crank senser working ?


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cliftyhanger

posted on 17/4/12 at 08:23 AM Reply With Quote
I wonder if the coilpack is wired correctly? worth double checking if you have spark (it would be 180 out I think) also the crank sensor is very easy( ) to get wired wrongly.
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Norfolkluegojnr

posted on 17/4/12 at 09:30 AM Reply With Quote
get a spark tester.

linky< br />
check you are getting spark at all first, then back track through your wiring, double check it all. I made a silly mistake when starting mine for the first time ( got two wires mixed up).

Once you have spark, try swapping the wires around on the crank sensor (a common easy error).

Also, make sure you have a useable map on the MJ. If the map is no good, it won't start easily.

If your bike carbs are over fuelling, the best solution is to use a motorbike fuel pump, as they need quite a specific amount of flow/pressure which i found tricky to get right with a red top pump and filter king.

just my experiences. hope it helps!


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Fishface

posted on 17/4/12 at 12:34 PM Reply With Quote
is there a way of checking the spark by holding one of the leads over the engine or something, or have i watched too many films?
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Norfolkluegojnr

posted on 17/4/12 at 12:39 PM Reply With Quote
Yes, but be prepared, you can get a bit of a shock

take the plug out, touch the plug onto a grounded surface (block usually works), turn the engine over and look for a spark.

much easier to use a spark tester! but i'm a big girl.....



EDIT: Fishface - you aren't a million miles away, if you get really stuck, I could always pop over for a look?

[Edited on 17/4/12 by Norfolkluegojnr]

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whitestu

posted on 17/4/12 at 12:50 PM Reply With Quote
quote:

is there a way of checking the spark by holding one of the leads over the engine or something, or have i watched too many films?



Either get a spare old spark plug, or take one out of the engine and connect the plug lead to it.

Make sure the end of the plug is resting on a metal bit of the engine and turn the engine over.

You should see a spark if the ignition is working, without any chance of a 40,000 volts up your arm!

Stu

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sjmatthews

posted on 17/4/12 at 05:11 PM Reply With Quote
Mine won't start unless I pull the choke out! Every now and then I forget





I'll be in the garage dear!

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dan8400

posted on 19/4/12 at 02:48 PM Reply With Quote
quote:
Originally posted by sjmatthews
Mine won't start unless I pull the choke out! Every now and then I forget


I agree.. Mine's the same. 1.8 zetec zx600 carbs. Useless at cold starting. After it's been started the first time it's fine all day


Thanks
Dan





Hey - That's Journey!!!

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Fishface

posted on 22/4/12 at 08:09 PM Reply With Quote
So far, i have tested the spark plug on the block and i get a spark.
I got nothing then following the comment about the choke, slid the bar and I actually get some popping now. It seems to pup out of the carbs and a loud pop from the exhaust.
What does this mean?

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Fishface

posted on 22/4/12 at 08:11 PM Reply With Quote
just reading them comments back, i havent loaded up a map yet as i cant seem to save to flash drive but thought it would start up on limp home mode. Perhaps the sensor is wired the wrong way round?
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Norfolkluegojnr

posted on 23/4/12 at 07:40 AM Reply With Quote
As far as I know, it will run in limp home, but not if the MJ is connected. I'd suggest just flashing a map to it, then you can rule that out.

Good news you have a spark, thats a start. so you know something is getting through, and the crank sensor is picking up.

Certainly sounds like you could have backwards wiring on the sensor, check all your earth points too. Have you used shielded cable for the crank sensor? and earthed this through the EDIS?

few other obvious things to check:

leads on the right plugs

plug gaps correct

fuel getting to carbs correctly

fuel in ok condition

let us know how you get on. Maybe a quick shot of EZ start?



[Edited on 23/4/12 by Norfolkluegojnr]

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Fishface

posted on 23/4/12 at 11:54 AM Reply With Quote
I know its shielded cable for the VR sensor but not sure if or how I earther it back to the MJ. How do you usually earth the cable itself?

also has anyone else had problems writing to the flashdrive i.e megajolt?

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Norfolkluegojnr

posted on 23/4/12 at 12:03 PM Reply With Quote
there is an earth on the Edis that the shield (the metal surround) of the cable needs to be connected too. I believe this can cause issues.

Sounds more like the senso ros wired backwards though. I had similar issues.

EDIT:- writing to MJ - yep, loads of issues depending on the software and OS of your computer. Ideally you need to use XP, and have a serial port on your computer. some of the USB adapters can give funny readings.

[Edited on 23/4/12 by Norfolkluegojnr]

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Fishface

posted on 23/4/12 at 12:09 PM Reply With Quote
Thanks for that, will give it a go tonight
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Norfolkluegojnr

posted on 23/4/12 at 12:11 PM Reply With Quote
keep us posted
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Fishface

posted on 28/4/12 at 10:20 AM Reply With Quote
Got the beast started this morning....result
It was indeed the wires on the coil wired the wrong way round.

]Thanks for the help everyone

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Fizzer

posted on 28/4/12 at 06:14 PM Reply With Quote
nice one
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Norfolkluegojnr

posted on 30/4/12 at 07:53 AM Reply With Quote
Well done! But it didn't happen without a start up video...


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Fishface

posted on 30/4/12 at 11:54 AM Reply With Quote
sadly couldnt find the camera. Nevermind I will fake one and it will look better as it will start first time
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ChrisL

posted on 30/4/12 at 12:37 PM Reply With Quote
Result!

Nothing turns glum to glee faster than a stubborn engine starting!
I've got a MJ 1.8 Zetec with ZX6R carbs map if you want a copy?

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Fishface

posted on 30/4/12 at 04:32 PM Reply With Quote
Yes peeeeeeerfect... That would be awesome, thanks
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ChrisL

posted on 30/4/12 at 04:55 PM Reply With Quote
Here you go MAP
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Fishface

posted on 30/4/12 at 06:55 PM Reply With Quote
youre a star, thanks for that.

Much appreciated

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