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Author: Subject: Geometry Spreadsheet
Jesus-Ninja

posted on 19/1/08 at 08:36 PM Reply With Quote
Geometry Spreadsheet

File below is now "out of date", and has errors. A corrected version is now in a post further down.

[Edited on 22/1/08 by Jesus-Ninja]
As I keep adding updates, please go to the last post (with an attachment) for the latest version.

[Edited on 4/2/08 by Jesus-Ninja]

[Edited on 4/2/08 by Jesus-Ninja]

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Jesus-Ninja

posted on 19/1/08 at 11:03 PM Reply With Quote
OK, found the first problem. Using a positive value for h seems to make the double wishbone go screwy...
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indykid

posted on 20/1/08 at 12:54 AM Reply With Quote
what does it all mean?

now i know why it's always been hammered into me to always label axes and give graphs proper meaningful titles

tom






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Volvorsport

posted on 20/1/08 at 06:33 PM Reply With Quote
i think , its just showing the change in KPI , ive plugged mine in - over the deflection i experience i get about 4 degrees KPI change .

it doesnt take into account the roll angle tho , but at least it shows how much camber gain you will likely see - whoever did it , needs to put more documentation to it . my arm lengths were also negative so as not to upset it . might play with it now to see if i can reduce it a bit more .





www.dbsmotorsport.co.uk
getting dirty under a bus

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Jesus-Ninja

posted on 22/1/08 at 08:58 AM Reply With Quote
Updated!

Righto - I was certainly quite premature with the first post. Last night, I sat down and went back to basics and started it propertly, rather than stiching together bits from elsewhere. The result is attached.

I've not made any changes to the first page which models McPherson strut. This was the starting point for me, as this is my current set up, and I wanted to define the change in KPI, and hence camber gain, relative to the vehicle, to help define a starting point for replacing the strut with an upper wishbone.

Documentation is not extensive, but things slightly better labelled.

As a rough guide, input your key attibutes: lengths of wishbones, length of upright, and position of upper bone pickup relative to lower bone pickup.

The graph with the curve will show KPI, relative to chassis, over a large range of wheel deflection (relative to chassis) (-200mm to +200mm!)#

Pick the range in which you want to visualise motion (min and max), and the starting (or rest) deflection. Hit "Go", you will see a graphical representation of the wishbones and upright moving through the range defined. A single bar with KPI (relative to vehicle, of course) will change (I found this useful for seeing the range). A pink dot will also move over the curve, as an indicator of the range you are looking at.

The thing that this really threw out was how small changes to any value can make marked differences to the main curve - ie how steep the curve is, where the range lies etc. Additionally, it was interesting to note how the curves for McP and double wishbone differ, mainy in that one is inverted.

Hope this is a little clearer. The attached XLS works for any values you put in, with in reason. Some combinations of values are clearly impossible.

Not sure how to delete the one in the first post, but if someone could, then that would be helpful.

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Jesus-Ninja

posted on 25/1/08 at 01:35 AM Reply With Quote
OK, another update. After BAGS of trig, it now (i believe...!) calculates both instantaneous roll centres, and hence the swing axle lengths and the dynamic roll centre. This can be viewed by clicking either of the buttons - one "bounces" the car to show bump and droop. The other rolls the car between two extremes. Of course, it doesn't consider an anti roll bar, or spring rate, but does give an idea of where roll centre is.

More to follow. May knock this up in a java app, rather than a spreadsheet, if it's useful.

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C10CoryM

posted on 25/1/08 at 03:20 AM Reply With Quote
There are a few basic programs already out there. The one attached may help. If I remember right it does front view geometry only.
Cheers.

EDIT: file below doesn't work. See later post.

[Edited on 25/1/08 by C10CoryM]





"Our watchword evermore shall be: The Maple Leaf Forever!"

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t.j.

posted on 25/1/08 at 07:18 AM Reply With Quote
quote:
Originally posted by C10CoryM
There are a few basic programs already out there. The one attached may help. If I remember right it does front view geometry only.
Cheers.


Zip file doesn't open!





Please feel free to correct my bad English, i'm still learning. Your Dutch is awfull! :-)

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t.j.

posted on 25/1/08 at 07:21 AM Reply With Quote
quote:
Originally posted by Jesus-Ninja
OK, another update. After BAGS of trig, it now (i believe...!) calculates both instantaneous roll centres, and hence the swing axle lengths and the dynamic roll centre. This can be viewed by clicking either of the buttons - one "bounces" the car to show bump and droop. The other rolls the car between two extremes. Of course, it doesn't consider an anti roll bar, or spring rate, but does give an idea of where roll centre is.

More to follow. May knock this up in a java app, rather than a spreadsheet, if it's useful.



You can do a lot with excel
If I have my drawings digged, I will drop some measurements in it.





Please feel free to correct my bad English, i'm still learning. Your Dutch is awfull! :-)

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Jesus-Ninja

posted on 25/1/08 at 09:25 AM Reply With Quote
quote:
Originally posted by t.j.
Zip file doesn't open!


Appears to be corrupt..

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Jesus-Ninja

posted on 25/1/08 at 09:28 AM Reply With Quote
quote:
Originally posted by C10CoryM
There are a few basic programs already out there.


I must admit this has arisen out of a combination of

a) the frustration of some packages I have used, which are difficult to get going with quickly, and which take in attributes which whilst probably in the right format, were far from what most of us typically have

b) the desire for something which I could "get under the bonnet of", and if I want to see what happens if....

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C10CoryM

posted on 25/1/08 at 03:06 PM Reply With Quote
Odd, some reason the forums upload didn't like it. Here it is again and it appears to work.

http://www3.telus.net/public/corym/susp.zip

It's your typical front view only, dos based program but its easy enough to figure out where your swing arms, camber curve and roll center are. For a free program is might help some people.
Cheers.





"Our watchword evermore shall be: The Maple Leaf Forever!"

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Jesus-Ninja

posted on 26/1/08 at 02:48 PM Reply With Quote
Nearly there?

I think it's nearly there. Version 11 attached. Tried to make it a bit nicer and fluffier, and solved some geometric "niggles".

Answers on a postcard.....


[Edited on 26/1/08 by Jesus-Ninja]

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Jesus-Ninja

posted on 28/1/08 at 11:01 PM Reply With Quote
McPherson Strut added

I've split it down into two seperate workbooks: 1 for Double Wish, and one for McPherson Strut.

This is the driver behind all of this, of course, as I am moving from McP to double wishbone, and want to compare what I have with what I could have....

[Edited on 28/1/08 by Jesus-Ninja]

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Jesus-Ninja

posted on 28/1/08 at 11:04 PM Reply With Quote
And the most recent Double Wishbone one...
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Jesus-Ninja

posted on 29/1/08 at 10:22 PM Reply With Quote
Added some more functionality. Both sheets can be controlled using ALT + arrow keys. Up and down change bump, left and right change roll.

Remember to use the ALT key with the arrows!

I've found this actually better than the automated system, as you can change a bit of roll, a bit of bump, a bit of roll......

Oh, and there's two little graphs that show the change in KPI and the change in shock length, on the assumption that the double wishbone uses a diagonal shock / spring from the lower ball joint up to the top wishbone mounting point.

And of course in the case of McPherson, the strut is not, strictly speaking, the line from the ball joint to the top mount, but the strut and upright are fixed together, so it's still usefull to see the amount of compression compared to bump.

Well, it is for me, anyway!

He's the latest double wishbone sheet

[Edited on 29/1/08 by Jesus-Ninja]

[Edited on 29/1/08 by Jesus-Ninja]

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Bob C

posted on 29/1/08 at 11:30 PM Reply With Quote
That looks ever so good: I'll plug my suspension values in & see how it compares to my calculations (of 3 years ago....)
Bob

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Jesus-Ninja

posted on 29/1/08 at 11:48 PM Reply With Quote
here's the McPherson one. Apologies if anyone downloaded this in the last hour. I just found a + where there should have been - which was making the strut get longer under compression!!
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Jesus-Ninja

posted on 30/1/08 at 01:31 PM Reply With Quote
quote:
Originally posted by Bob C
That looks ever so good: I'll plug my suspension values in & see how it compares to my calculations (of 3 years ago....)
Bob


That would be great, Bob. The more people use this and identify issues / mistakes / questions the better.

This is of course entirely selfish, as what I really want is to gain confidence in my own tool before i base a design on it!!

So come on - lets' have some constructive feedback!!

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Bob C

posted on 30/1/08 at 09:15 PM Reply With Quote
OK - dialled in my home-brew rear suspension & was rewarded with results very like I was expecting. It was quite a job digging up measurements fron 2 years ago (all in inches too.....)
Comments -
1) bump/droop scale - there's about enough droop but not enough bump (on the moving bargraph at the top - I want at least 75mm
2) the 'starting bump' (D16) didn't seem to update on the fly - I thought it wasn't working at all until I switched off XL then back on again (the [zero] button didn't do anything, I couldn't find the [set] button)
I was using your version 13.
Overall - I wish I'd had this when I was designing my suspension, excellent tool, well done! (I used that DOS thing that crashes & locks up)
Bob

Edited after I put my front in too - point 2 above - seems to an issue with the zero button - this levels the bottom wishbone rather than setting it to its starting value. I think that the latter would be more useful as it's likely to correspond to the static position.

[Edited on 30/1/08 by Bob C]

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Jesus-Ninja

posted on 31/1/08 at 10:15 AM Reply With Quote
hanks for the feedback, Bob.

1) bump/droop scale - there's about enough droop but not enough bump (on the moving bargraph at the top - I want at least 75mm

OK, easily fixed by rescaling the chart. This is one of the reasons for leaving it in Excel. It's easy to change things like this yourself

My current set up has 35mm bump and 15 mm droop, so that's why it's a little "tight"

2) the 'starting bump' (D16) didn't seem to update on the fly - I thought it wasn't working at all until I switched off XL then back on again (the [zero] button didn't do anything, I couldn't find the [set] button)

Yeah - my apologies - I forgot to add the set button (it's in the McP one).

Here's the latest Wishbone sheet with the set button!

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Bob C

posted on 31/1/08 at 12:26 PM Reply With Quote
Of course - I should have thought of that (I'm a big fan of XL...)
Does Pbura still post on here? he helped me a lot when I was looking at this stuff & I sure he'd be interested in this.
Bob
PS do you mind if I give this spreadsheet away to other folk with an interest in suspensions?

[Edited on 31/1/08 by Bob C]

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Jesus-Ninja

posted on 31/1/08 at 01:21 PM Reply With Quote
quote:
Originally posted by Bob C
Of course - I should have thought of that (I'm a big fan of XL...)
Does Pbura still post on here? he helped me a lot when I was looking at this stuff & I sure he'd be interested in this.
Bob
PS do you mind if I give this spreadsheet away to other folk with an interest in suspensions?

[Edited on 31/1/08 by Bob C]
Mate - feel free! Open source is the way forward!!!

I built this to help me get things right. No point in being selfish with it!

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Jesus-Ninja

posted on 24/2/12 at 06:58 AM Reply With Quote
Anyone have any clue as to where the attachments went? I've lost my files, and was hoping to get some copies back from here. If anyone still has any, that would be perfect!





Suspension geometry tool here >>> http://www.locostbuilders.co.uk/viewthread.php?tid=81376

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Jesus-Ninja

posted on 24/2/12 at 07:46 AM Reply With Quote
Panic over - I found them. Here's links to them on my server:


http://jesus-ninja.dyndns.org/public/suspension_geometry/





Suspension geometry tool here >>> http://www.locostbuilders.co.uk/viewthread.php?tid=81376

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