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Fitting a polo radiator. Help needed !
nick-york - 17/9/17 at 06:29 PM

Hi all .I'm going to be fitting a new polo radiator but need to build a frame /brackets to fit it .has anybody got any pictures of how they've fitted one .or any advice much appreciated .Cheers.


SJ - 17/9/17 at 07:41 PM

I don't have any pics but mine we just made from bits of thin angle steel and fastened to rivnuts in the chassis.

I don't remember it being too tricky to do.

Stu


cliftyhanger - 17/9/17 at 08:37 PM

If you are unaware,the rad has attachment lugs moulded into the end tanks. They will accept a short M6 setscrew, though in the original fitment something nearer a short fat hex-headed self tapper is used. But do check for available depth.

As above, I used some steel angle....


HowardB - 18/9/17 at 06:21 AM

quote:
Originally posted by cliftyhanger
If you are unaware,the rad has attachment lugs moulded into the end tanks. They will accept a short M6 setscrew, though in the original fitment something nearer a short fat hex-headed self tapper is used. But do check for available depth.

As above, I used some steel angle....


Same here, there are self tap holes in the plastic ends,. although apply caution and check the depth


johnemms - 18/9/17 at 07:44 AM

Description
Description

Radiator pipes and fan fitted
Radiator pipes and fan fitted

Front Bay Side
Front Bay Side

polo rad vw gti  fittings
polo rad vw gti fittings


[Edited on 18/9/17 by johnemms]


ElmrPhD - 19/9/17 at 10:46 AM

Suggest using 4 of those (m6) rubber bobbin/cotton-reel thingies to mount, so that:
- Vibration is minimized.
- Corrosion is minimized, if you manage to keep the core from being grounded.


nick-york - 20/9/17 at 07:14 PM

Thanks for the tips and pictures everybody .Much appreciated. Cheers