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Black Intercoolers Myth
Digimon - 17/6/14 at 10:06 AM

Has anyone else seen this, I'm completely amazed that some black paint can make that much difference.

I can't see why this wouldn't work on the radiator as well, if it really works that well it would be handy the next time I get stuck in traffic lol

https://www.youtube.com/watch?v=f1QL9veQaNg


loggyboy - 17/6/14 at 10:29 AM

Seems pointless to me, the key point is that intercoolers and rads (slightly less so in rads) are only any use when airflow is present.
The idea of an intercooler is to add power, but who wants more power when your not moving?!

For rads, whilst it might help reduce when the fan kicks in when in traffic, but the moment the fan blows the benefit is lost.

[Edited on 17-6-14 by loggyboy]


NigeEss - 17/6/14 at 10:30 AM

Ermm...Anyone who has done O level Physics should know black is best for temperature transfer.

Just try wearing a black shirt (or ride a motorbike in full leathers ) on a sunny day.


NigeEss - 17/6/14 at 10:38 AM

quote:
Originally posted by loggyboy
Seems pointless to me, the key point is that intercoolers and rads (slightly less so in rads) are only any use when airflow is present.
The idea of an intercooler is to add power, but who wants more power when your not moving?!

For rads, whilst it might help reduce when the fan kicks in when in traffic, but the moment the fan blows the benefit is lost.

[Edited on 17-6-14 by loggyboy]


Pointless ???

Why is improving the efficiency of a cooling device pointless ?

Can't believe you said that


Digimon - 17/6/14 at 11:00 AM

The way im looking at it is, you might be better recovery times from this because its not getting as hot at slower speeds where the air flow is minimal ?


matt_gsxr - 17/6/14 at 11:05 AM

Black body radiation is pretty well understood ( http://en.wikipedia.org/wiki/Black-body_radiation ), so throwing some numbers at this:

110deg C radiator temperature
25deg C ambient temperature

Radiator area 0.25 sqm (i.e. 0.5m x 0.5m)
sigma 5.67x10^-8
Power = (T1^4 - T2^4) * Area * sigma

Gives you a net power dissipation from a radiator being "perfectly" black as 200W.


Think how long a kettle would take to boil if it were 200W (they are normally 3000W).
Radiation is not a significant mechanism. Paint it if it make you happy, but I think the paint will just add an additional layer of insulation to the air which is conducting the heat away (the dominant cooling mechanism).

For an intercooler the effect will be smaller still owing to the lower temperatures.

Matt


bi22le - 17/6/14 at 12:25 PM

quote:
Originally posted by NigeEss
Ermm...Anyone who has done O level Physics should know black is best for temperature transfer.

Just try wearing a black shirt (or ride a motorbike in full leathers ) on a sunny day.


I thought that this was more to do with absorbsion of light and energy that creates the heat. Temperature transfer, I thought is nothing to do with colour. Its the vibration of molecules that distributes heat.

Either way I agree with a previous comment regarding the insulation factor that the thin layer of paint would create.


whitestu - 17/6/14 at 12:45 PM

You'd have to make sure the sunlight couldn't hit it or you'd have the opposite effect on a sunny day.


coyoteboy - 17/6/14 at 12:49 PM

OK here's a field where I can step in with some experience...

Black paint will help significantly if radiation is the ONLY heat transfer mechanism you have(i.e. zero airflow as they show). The second you add forced convection to the mix, or conduction, you essentially negate the radiation component. Black paint does indeed help radiate heat faster to the environment, but it also provides a thermal barrier between fins and air. At zero airflow you MAY see an increase in transfer (you may not, depends on the the paint used, the previous condition of the rad surface and the thickness of the paint) but above zero air speed you're better off with no barrier between the surfaces.

Since intercoolers are generally designed to work when moving, all this will do is increase the time to heatsoak when stopped, which for most driving isn't an issue.

Not worth the effort.


CNHSS1 - 17/6/14 at 12:59 PM

black paint will add extra layer of insulation, although as to how effective/ineffective is a moot point, should be black anodised or chemically blackened imho


coyoteboy - 17/6/14 at 01:00 PM

Black anodising adds insulation too, about the same thickness.


CNHSS1 - 17/6/14 at 01:26 PM

quote:
Originally posted by coyoteboy
Black anodising adds insulation too, about the same thickness.


disagree, you ain't seen my painting lol


adithorp - 17/6/14 at 02:00 PM

quote:
Originally posted by matt_gsxr
Black body radiation is pretty well understood ( http://en.wikipedia.org/wiki/Black-body_radiation ), so throwing some numbers at this:

110deg C radiator temperature
25deg C ambient temperature

Radiator area 0.25 sqm (i.e. 0.5m x 0.5m)
sigma 5.67x10^-8
Power = (T1^4 - T2^4) * Area * sigma

Gives you a net power dissipation from a radiator being "perfectly" black as 200W.


Think how long a kettle would take to boil if it were 200W (they are normally 3000W).
Radiation is not a significant mechanism. Paint it if it make you happy, but I think the paint will just add an additional layer of insulation to the air which is conducting the heat away (the dominant cooling mechanism).

For an intercooler the effect will be smaller still owing to the lower temperatures.

Matt



...says the man with the bubbling car...

If you have no problem with cooling there's no point. If your cooling is marginal (especially when stationary) then everylittlebit helps. Just keep the paint to one thin coat.

PS. Matt would you scoff at a kettle that saved you 7% electricity?


loggyboy - 17/6/14 at 02:59 PM

Alsi, I think I would be more concerned with the paint thickness restricting the airflow than how much it insulates.


luke2152 - 17/6/14 at 04:53 PM

I believe the Garrett website suggests you can paint an intercooler black with 'no significant disadvantage' for that stealth look...no mention of any advantage


Digimon - 17/6/14 at 05:18 PM

There is lots of interesting reply's on this

screenshots from the video

With air flow, no real improvement



With no air flow, quite a dramatic change




I properly wouldn't do this on my kit car but I think on the Sierra Cosworth I had it would be interesting to see if there was any real world difference


smart51 - 17/6/14 at 05:28 PM

Why is the painted one worse when there is airflow?


Digimon - 17/6/14 at 05:36 PM

quote:
Originally posted by smart51
Why is the painted one worse when there is airflow?


Its 3 degrees cooler

The seconded photo is also unclear, it shows much temperature has been taken off the temperature entering the cooler


smart51 - 17/6/14 at 05:39 PM

quote:
Originally posted by Digimon
quote:
Originally posted by smart51
Why is the painted one worse when there is airflow?


Its 3 degrees cooler

The seconded photo is also unclear, it shows much temperature has been taken off the temperature entering the cooler


It's 3 degrees less temperature drop isn't it?


Benzine - 17/6/14 at 05:40 PM

So if I'm doing a burnout then a black intercooler is best. Nice.


Digimon - 17/6/14 at 05:44 PM

quote:
Originally posted by smart51

It's 3 degrees less temperature drop isn't it?


Yes its cooling the air 3 degrees more than the non painted intercooler


quote:
Originally posted by Benzine
So if I'm doing a burnout then a black intercooler is best. Nice.


Now that's the sort of reply I was hoping for lol


coyoteboy - 17/6/14 at 06:03 PM

No, it's 3 degrees LESS temperature drop across the intercooler (i.e. first one was 100 (200(in)in-100(out) = 100(delta)), black one was 97 (200(in)-103(out)=97(delta)). It's the insulating effect of the paint (if their measurements are half decent - though I wouldn't exactly call that a scientifically repeatable setup).

It's no myth, it's a set of well understood, well researched, well documented (and taught at engineering classes across the world) features. As said at the start, painting it black will help when there's no airflow (when radiation is dominant), when it's got airflow the paint will be a thermal barrier and it'll be LESS efficient. Since most of the time you're moving, you DONT want to paint your IC.

[Edited on 17/6/14 by coyoteboy]

[Edited on 17/6/14 by coyoteboy]


smart51 - 17/6/14 at 06:07 PM

quote:
Originally posted by coyoteboy
No, it's 3 degrees LESS temperature drop across the intercooler (i.e. first one was 100 (200(in)in-100(out) = 100(delta)), black one was 97 (200(in)-103(out)=97(delta)). It's the insulating effect of the paint (if their measurements are half decent - though I wouldn't exactly call that a scientifically repeatable setup).

It's no myth, it's a set of well understood, well researched, well documented (and taught at engineering classes across the world) features. As said at the start, painting it black will help when there's no airflow (when radiation is dominant), when it's got airflow the paint will be a thermal barrier and it'll be LESS efficient. Since most of the time you're moving, you DONT want to paint your IC.


Thought so, thanks!


mcerd1 - 18/6/14 at 09:07 AM

quote:
Originally posted by Benzine
So if I'm doing a burnout then a black intercooler is best. Nice.

but what if you stuck a fan on the intercooler ?

then you'd get the airflow all the time and better cooling than any amount of black paint in still air


02GF74 - 19/6/14 at 09:38 PM

coyoteboy got it spot on.

in fact, it has been shown that having a matt surface is nearly as significant as the colour when heat transfer by radiation is concerned.

bascially it ain't worth doing for a radiator/intercooler that is using forced air through it for cooling..... but should make a difference for your central heating radiators if the matt balck fits in with the decor.



[Edited on 19/6/14 by 02GF74]


sickbag - 20/6/14 at 07:37 AM

If you're concerned with heat transfer then buy some 'Water Wetter' - seems to make water wetter than it normally is which aids cooling. Used a lot on race bikes where other additives like anti-freeze aren't allowed. Obviously not much good on an intercooler