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Porting aluminium head/inlet manifold
Numb nuts - 27/12/09 at 04:44 PM

What are you good people using to port ali heads etc.
The usual stone grinding wheels e just clog.


snakebelly - 27/12/09 at 04:54 PM

high speed die grinder bit, you can get them from any good engineering supply place, only triuble is they need to run at a high speed so you really need an air powered die grinder


Jon Ison - 27/12/09 at 04:54 PM

You need a good quality "burr" or a set off, will go off and google a link....


Jon Ison - 27/12/09 at 04:57 PM

Something like this but do a bit of homework on quality 1st.


MikeRJ - 27/12/09 at 05:00 PM

Should never use standard grinding wheels on alloy! The best tool for this is a tungsten carbide burr.

[Edited on 27/12/09 by MikeRJ]


Numb nuts - 27/12/09 at 05:03 PM

Thanks for that...time to do a bit of shopping


snakebelly - 27/12/09 at 06:05 PM

quote:
Originally posted by MikeRJ
Should never use standard grinding wheels on alloy! The best tool for this is a tungsten carbide burr.

[Edited on 27/12/09 by MikeRJ]


also known as die grinder bit...


rusty nuts - 27/12/09 at 06:22 PM

I have a 110 v die grinder that is so much better to use than an air powered tool . Tungsten bit is what you need


coozer - 27/12/09 at 07:18 PM

I use one THESE in the drill, works a treat on ali and steel.


iank - 27/12/09 at 07:26 PM

quote:
Originally posted by rusty nuts
I have a 110 v die grinder that is so much better to use than an air powered tool . Tungsten bit is what you need


Get one with a long nose like these
http://www.tooled-up.com/Product.asp?PID=4728&Referrer=froogle
http://www.tool-net.co.uk/p-325670/makita-gd0800c-240v-die-grinder.html


[Edited on 27/12/09 by iank]


rusty nuts - 27/12/09 at 07:49 PM

Very much like the one I have but I only paid £20 off the bay , already had the transformer


will121 - 27/12/09 at 10:53 PM

just ported my zetec head, £8 tongsten round ended rotary burr, £10 flexi-drive (keep it greased though) and standard drill, plus a couple of 20/25mm flap wheels £4 done the trick nicely


[Edited on 27/12/09 by will121]


thepest - 28/12/09 at 07:41 AM

And I found gear oil to be a great lubricant when porting aluminum.


SPYDER - 28/12/09 at 02:16 PM

quote:
Originally posted by thepest
And I found gear oil to be a great lubricant when porting aluminum.


WD40 is better.


Mark Allanson - 29/12/09 at 12:36 PM

Parafin is recommended


Angel Acevedo - 30/12/09 at 02:45 AM

Somewhere in Internet I read that you could use regular metal grinding discs/stones for aluminiumm if you apply them to a block of beeswax, and keep doing it regularly.

http://www.practicalmachinist.com/vb/sitemap/index.php/index.php/grinding-wheel-selection-t157557.html

***Disclaimer: Do the above at your own risk***

One thing I know for sure, is that you can cut longer with the Tungsten Carbide tips if you apply regular chalk on the grooves as this prevents cuttings from piling up.
My $ 0.02 MXP