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Converting LiveAxle Westfield to Independant rear suspension
barraw - 21/4/05 at 11:11 AM

Hi, I have a 1990 Live Axle Westfield. Is it possible to convert it to independant rear suspension? has anyone done it, and what parts would I need? Would the chassis need modifying?

thanks


phelpsa - 21/4/05 at 11:24 AM

You could do it but it might be easier / cheaper to sell it and build an MK or Stuart Taylor.

Adam


Surrey Dave - 21/4/05 at 11:28 AM

You could convert to the GTS tuning , dedion setup quite easily


NS Dev - 21/4/05 at 12:28 PM

.................and I think that would be my setup of choice anyway, certainly the lightest setup you can have.


andylancaster3000 - 21/4/05 at 04:24 PM

NS Dev: Do you mean that the de-dion is the lightest setup or the live axle?

Andy


MikeR - 21/4/05 at 04:49 PM

de0dion is the best compromise, lower unsprung weight than live axle but a little heavier.

It all depends what you want the car for and why do you want to convert from live axle?

In fact, why do you want to convert from live axle?


barraw - 21/4/05 at 05:08 PM

The only reason I want to convert, is that on bumpy A and B roads, the car jumps around a lot and infact, seem to rarely touch the floor - like a speedboat jump across the top of waves :-)


MikeR - 21/4/05 at 05:12 PM

have you looked at changing the damping / shocks / springs?

I've no idea here but other people should be able to comment.

At a guess, weaker spring, bit less damping (and drive slower).

That might help and save you a lot of money / hassle.


want2race - 21/4/05 at 06:33 PM

I have done the math, and I have done ALL the math!

DO NOT BOTHER!

The added advantages of IRS are as follows:
Greater wheel control, greater unsprung weight, greater angle of rotation.

BUT the disadvantages are :
Its heavier! YES IT IS! It requires more structural tubing, Live axle can be set up to handle like hell on wheels! Ive seen live axles rotate like greesed weasel Sh1t..

I would not do it. In fact I am upset that I made my car IRS, it wasnt worth the trouble!

~Jonathan


Marcus - 21/4/05 at 07:08 PM

Have to agree with Jonathan, stick to live axle, and play with damper / spring ratio. I run GAZ shocks with the damping only 2 clicks off minimum and 150lb rear springs and 225lb fronts. Handles all I throw at it with little or no bounce.

Marcus


britishtrident - 21/4/05 at 07:24 PM

quote:
Originally posted by Marcus
Have to agree with Jonathan, stick to live axle, and play with damper / spring ratio. I run GAZ shocks with the damping only 2 clicks off minimum and 150lb rear springs and 225lb fronts. Handles all I throw at it with little or no bounce.

Marcus


Good point easy to forget how light these cars are ---- make the damping too tight and the car handles great until you blink and the car has snapped sideways.

With Spax I would start at about 4 or 5 clicks.


barraw - 21/4/05 at 10:23 PM

thanks, that sounds like good advice. I will try softening the settings. I have SPAX dampers, but don't know the spring LB.

I will have a play and post a followup - once I get the car back on the road (as an alternator bracket bolt has snapped in the block so I have some drilling and tapping to do )


NS Dev - 22/4/05 at 12:31 PM

Right, well, depends on your point of view then!!!!!!

I would go for the de-dion setup every time myself! I love live axles (even though I am building a wishbone IRS car!) but they do reach limitations, no matter what you do about damping, on rough roads.

This is simple fact, on a light car, the ratio of sprung to unsprung weight is a prime factor in traction, and on the back of a live axle 7, the ratio is not good!

A live axle car will be the lightest car, but a de-dion will retain the roll control of a live axle without the massive unsprung weight.

De-dion would be my choice if I hadn't bought a chassis that wasn't available in that format!

I have a long involvement with rallying and road rallying, and traction is ALWAYS limited by axle hop on a live axled car, even with properly set up dampers costing up to £1000 per corner.

Look at one of the most successful manta rally cars around, (I am into Mantas, hence the live axle knowledge) Jon Ballinger's 16v. He converted that to de-dion and then wiped the floor with the opposition due to the traction advantage.

Where it won't help much is on a race track, which is smooth enough for damping to affect traction to a much lesser degree.

One of the replies above, I am afraid to say, is total crap.

By all means, try altering your dampers, but for ones that make any major improvement you need to spend more than what a GTS de-dion kit will cost you!


NS Dev - 22/4/05 at 12:41 PM

quote:
Originally posted by want2race
I have done the math, and I have done ALL the math!

DO NOT BOTHER!

The added advantages of IRS are as follows:
Greater wheel control, greater unsprung weight, greater angle of rotation.

BUT the disadvantages are :
Its heavier! YES IT IS! It requires more structural tubing, Live axle can be set up to handle like hell on wheels! Ive seen live axles rotate like greesed weasel Sh1t..

I would not do it. In fact I am upset that I made my car IRS, it wasnt worth the trouble!

~Jonathan


Sorry, but some of this is utter crap!

"more structural tubing"....................where? The de-dion setup uses the same mountings as the live axle..................


"Live axle can be set up to handle like hell on wheels!"..................whatever that means................simple "math" will tell you that on a live axle car, the axle weighs a similar amount to the area of chassis it is attached to. This means that no matter how you connect the two together, both will always "bounce".

I really can't be bothered to go into it further, but suffice to say, the original question was asked for good reason and I think if the conversion is done, a big improvement in rough road driveability will be experienced!!


clbarclay - 22/4/05 at 12:54 PM

NS Dev, GTS dedion axle cost £150, sierra diff plus halfshafts etc costs ££, moddified prop to fit sierra diff (might not be needed if you lucky) and brakets to fit sierra diff.

Just what cost(s) are you putting on setting up shock abosrbers, which will probably need doing for a dedion anyway?


kb58 - 22/4/05 at 02:33 PM

Bottom line, in a light car, every ounce of unsprung weight matters.

Having IRS on a Ford Mustang doesn't do much since the decrease in unsprung weight is nill compared to the huge mass of the car. But put a Ford 9" rear axle under a Seven to see why a small unsprung mass is so important.

Example. If the unsprung weight of a live axle is 1/4 the sprung weight on a Seven, when it hits a 1" pothole, the car will move 1/4". Now, if IRS is fitted that has 1/6 the sprung weight, the same bump will displace the car 1/6". So it's all by degree...

I read people saying the advantage of IRS is minimal on a racetrack, or that since IRS is really for racecars, and since they don't drive on a track, they don't need it. That's exactly backwards, they need IRS on the street MORE then on the track. Why? Where does the car hit potholes, driveways, railroad tracks and cracked cement? Where does the driver care about a nice ride? On the street, where unsprung weight makes all the difference.

Now if a de Dion's unsprung weight can be made nearly that of an IRS, then yes, it accomplishes the same goal with a simpler set up. Regardless of how it's achieved, unsprung weight is a big deal. It can be ignored, but the driver will be reminded of it every single time he hits a bump or has the car leap sideways in a corner.

[Edited on 4/22/05 by kb58]


want2race - 22/4/05 at 02:45 PM

quote:
Originally posted by NS Dev
quote:
Originally posted by want2race
I have done the math, and I have done ALL the math!

DO NOT BOTHER!

The added advantages of IRS are as follows:
Greater wheel control, greater unsprung weight, greater angle of rotation.

BUT the disadvantages are :
Its heavier! YES IT IS! It requires more structural tubing, Live axle can be set up to handle like hell on wheels! Ive seen live axles rotate like greesed weasel Sh1t..

I would not do it. In fact I am upset that I made my car IRS, it wasnt worth the trouble!

~Jonathan


Sorry, but some of this is utter crap!

"more structural tubing"....................where? The de-dion setup uses the same mountings as the live axle..................


"Live axle can be set up to handle like hell on wheels!"..................whatever that means................simple "math" will tell you that on a live axle car, the axle weighs a similar amount to the area of chassis it is attached to. This means that no matter how you connect the two together, both will always "bounce".

I really can't be bothered to go into it further, but suffice to say, the original question was asked for good reason and I think if the conversion is done, a big improvement in rough road driveability will be experienced!!


You need to go back and read what I said again and again.

I made not a single mention of the de-dion system. I have never seen one in person nor have I analysed its effects. I simply havent bothered!

I made all comments in reference to the IRS vs Pan Hard rears.

The IRS requires additional tubing because it needs attachment points and bracing for the differential casing and the wishbones both bottom and upper.

My points are valid and my reasoning is sound..


NS Dev - 23/4/05 at 08:42 AM

quote:
Originally posted by kb58
Bottom line, in a light car, every ounce of unsprung weight matters.

Having IRS on a Ford Mustang doesn't do much since the decrease in unsprung weight is nill compared to the huge mass of the car. But put a Ford 9" rear axle under a Seven to see why a small unsprung mass is so important.

Example. If the unsprung weight of a live axle is 1/4 the sprung weight on a Seven, when it hits a 1" pothole, the car will move 1/4". Now, if IRS is fitted that has 1/6 the sprung weight, the same bump will displace the car 1/6". So it's all by degree...

I read people saying the advantage of IRS is minimal on a racetrack, or that since IRS is really for racecars, and since they don't drive on a track, they don't need it. That's exactly backwards, they need IRS on the street MORE then on the track. Why? Where does the car hit potholes, driveways, railroad tracks and cracked cement? Where does the driver care about a nice ride? On the street, where unsprung weight makes all the difference.

Now if a de Dion's unsprung weight can be made nearly that of an IRS, then yes, it accomplishes the same goal with a simpler set up. Regardless of how it's achieved, unsprung weight is a big deal. It can be ignored, but the driver will be reminded of it every single time he hits a bump or has the car leap sideways in a corner.

[Edited on 4/22/05 by kb58]


You have hit the nail on the head here. 100% correct, unsprung weight is more critical on bumpy surfaces than on the track (as I said before!)

It is quite easy to get the dedion weight down to that of other systems, in fact I would argue that it can be made lighter than any other system ona seven, but that depends on components used.

Certainly a dedion 7 chassis just needs two brackets to mount the diff, in addition to the std live axle bracketry. The two brackets weigh very little. The dedion tube itself is lighter than a live axle casing less diff (or should be if designed well) so that just leaves the diff, and yes, the sierra one is not light, but if weight is the main issue then there are others such as the freelander diff etc. I see no reason why a de-dion (semi IRS) car cannot be made as light as a live axled car, and certainly lighter than a wishbone IRS car.


NS Dev - 23/4/05 at 08:46 AM

quote:
Originally posted by clbarclay
NS Dev, GTS dedion axle cost £150, sierra diff plus halfshafts etc costs ££, moddified prop to fit sierra diff (might not be needed if you lucky) and brakets to fit sierra diff.

Just what cost(s) are you putting on setting up shock abosrbers, which will probably need doing for a dedion anyway?


I wasn't referring to setting up the shocks, but actually buying decent ones to start with!

On rough roads, the budget end of the shockabsorber market, when fitted to a live axle in a 7, will be sadly lacking! On our mk2 escort tarmac rally cars, we had to gradually up the shocker budget until we got to Proflex, which then worked!!! Price...............well, multiply Ron Champion's entire car budget by 3 or 4 and that buys one shocker!!


MikeR - 23/4/05 at 08:52 AM

Just as a side point....... a heavy diff in a de-dion seven might be an advantage!

(this is all my micky mouse science here so ignore me)

The heavy unsprung seirra diff in the seven will have an advantage, it will help increase the unsprung to sprung weight balance in the car and help balance its nose heavy design.


NS Dev - 23/4/05 at 08:57 AM

That is not at all wrong Mike! You meant "sprung" sierra diff not "unsprung" but I know what you meant!

Certainly, if you take the rest of the car as it is (i.e. assume you can't get other weight further back) then yes, is should help with traction.


MikeR - 23/4/05 at 09:18 AM

aaah, come on, its early, i was close enough

(yeah, ok that is what i meant)

All this talk of de-dion is making me think of converting my car ......


britishtrident - 23/4/05 at 09:25 AM

Equally important to overall low unsprung weight is the fact the de dion dosen't have have the large mass of the diff in the centre, with a de dion (as with full irs) what little unsprung mass there is concentrated close to the wheels. This becomes advantageous in the single wheel bump situation.


barraw - 23/4/05 at 10:51 AM

MikeR - to comment on the nose heavy design, I recently parked my car on a public weighbridge, and found the front to weigh 300kg and the rear 250kg - without me in it, but if you add 2/3 of my body weight to the front/rear ratio you get an almost perfect 50/50 split.


gazza285 - 23/4/05 at 01:07 PM

quote:
The dedion tube itself is lighter than a live axle casing less diff (or should be if designed well) so that just leaves the diff


And not forgetting that you have to include the addition of four CV joints to the weight. I think that you would struggle to make a Dedion lighter than a live axle.


MikeR - 23/4/05 at 01:36 PM

aaah, but are we talking sprung or unsprung here?

Two of those joints are right next to the solidly mounted diff. most of there weight will be sprung. the two by the wheel - fair enough.

(or am i talking complete rubbish here?)

[Edited on 23/4/05 by MikeR]


gazza285 - 23/4/05 at 02:50 PM

Two sprung, two unsprung.


MikeR - 23/4/05 at 03:17 PM

thats good enough for me, i'm right whoopee !

(welding fumes is my excuse before anyone wonders)


kb58 - 23/4/05 at 03:30 PM

quote:
Originally posted by kb58
quote:
Originally posted by barraw
MikeR - to comment on the nose heavy design, I recently parked my car on a public weighbridge, and found the front to weigh 300kg and the rear 250kg - without me in it, but if you add 2/3 of my body weight to the front/rear ratio you get an almost perfect 50/50 split.


Did you try it or are you guessing? I ask because in a Seven the driver sits far to the back. I'd expect the driver's weight distribution to be more like 80% rear, 20% front. If you know where the CG of the car is you can calculate it, or just stay in the car on the weighbridge.

[Edited on 4/23/05 by kb58]


NS Dev - 24/4/05 at 07:32 AM

quote:
Originally posted by gazza285
quote:
The dedion tube itself is lighter than a live axle casing less diff (or should be if designed well) so that just leaves the diff


And not forgetting that you have to include the addition of four CV joints to the weight. I think that you would struggle to make a Dedion lighter than a live axle.


Ok..........I haven't done it so I don't know. I guess it depends on the axle used and the way the de-dion is engineered. If you used a Marina axle or an English with an alloy diff carrier then probably hard to beat weight wise with the dedion.

CV joints wise, the stock Ford ones can be lightened a lot (have a look at the GKN verisons, all machined away on the sides so you can see where the bolts run through) and the Ford driveshafts themselves are very heavy, I am getting some lightweight ones made as they need to be shorter anyway. (sounds frivelous for me but the lightweight ones are the same price anyway!)


Stu16v - 24/4/05 at 08:20 PM

quote:
Originally posted by barraw
thanks, that sounds like good advice. I will try softening the settings. I have SPAX dampers, but don't know the spring LB.

I will have a play and post a followup - once I get the car back on the road (as an alternator bracket bolt has snapped in the block so I have some drilling and tapping to do )


As a fellow owner of a live axled Westfield, the first (and probably best) thing you can do is get rid of the Spax IMHO. They just do not work with such a light car, especailly on the rear, no matter how soft you adjust them. A very popular replacement (and tried by myself) are to swap to Avo's.

Also, as has already been said, softer rear springs will help to. Some folk using their live axled cars for competition drop to as low as 100lbs, but remember that they are probably not *too* concerned about additional passenger weight...

To summerize, there is a lot you can do to improve things, at far less cost and hassle compared to changing the suspension type.


HTH Stu.