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Author: Subject: Floor Pan
Daddylonglegs

posted on 4/3/09 at 09:14 AM Reply With Quote
Floor Pan

Morning all

I would appreciate your feelings on fitting the floor pan.

As I'm not going for sub-4 secs times (I am running a Pinto after all ) I'm going to fit a steel floor (16swg will suffice I believe?). My question is, do I cover in the tunnel as well or not?

I guess it would be easier for servicing if I didn't.

JB





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cd.thomson

posted on 4/3/09 at 09:19 AM Reply With Quote
Hi JB,

The kit provided by dax doesnt cover the tunnel, so I'm not going to.

A lot of people do fit a plate over it as well though so its up to you I suppose!





Craig

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Mr Whippy

posted on 4/3/09 at 09:37 AM Reply With Quote
I'd just plate the whole bottom including the underside of the tunnel and leave the top and side tunnel panels removable to access the pipes and propshaft





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omega0684

posted on 4/3/09 at 09:45 AM Reply With Quote
why are you fitting a steel floor? how heavy do you want the car to be, if you are running a pinto, aka THE BOAT ANCHOR! you need to save weight in as many other areas as possible. just use 2 ali sheets for the floor with 1/8 rivets every 2 inches and adhesive (wurth) to hold them on, as already mentions DAX's dont cover the tunnel part and for good reason, im running a pinto and this is what ive done, and the floor hasn't fell out yet!

[Edited on 4/3/09 by omega0684]

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Daddylonglegs

posted on 4/3/09 at 09:52 AM Reply With Quote
omega0684,

What thickness would you recommend? I am going to use RHS cross members to support the seats.

JB





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omega0684

posted on 4/3/09 at 10:15 AM Reply With Quote
IIRC mine was 2 or 3 mm, i rivetted all around the edge and then put 3 rivets across each seat member
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Antnicuk

posted on 4/3/09 at 10:46 AM Reply With Quote
as above, use Aluminium plate, its not that much more expensive, its so much easier to work with, ie, cut and drill and it wont need painting and wont go rusty. no matter how much you paint a steel plate floor it will go rusty.

its also half the weight.

i think the reason people dont cover the g/box tunnel is to help keep the box cool.





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big_wasa

posted on 4/3/09 at 04:50 PM Reply With Quote
If your buying a full sheet you may aswell use it


Mine is 16swg steel I still bonded and rivetted.

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mr henderson

posted on 4/3/09 at 07:01 PM Reply With Quote
It's worth remembering that aluminium is lighter than steel

but

steel is stronger than aluminium, and can be welded as well

Also there are no galvanic corrosion issue when joining steel to steel

John






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Daddylonglegs

posted on 4/3/09 at 08:45 PM Reply With Quote
quote:
Originally posted by big_wasa
If your buying a full sheet you may aswell use it


Mine is 16swg steel I still bonded and rivetted.


Fair Play

Is it better to bond and rivet than weld or just a matter of preference? (nice job BTW )

JB





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mr henderson

posted on 4/3/09 at 09:14 PM Reply With Quote
quote:
Originally posted by Daddylonglegs
quote:
Originally posted by big_wasa
If your buying a full sheet you may aswell use it


Mine is 16swg steel I still bonded and rivetted.


Fair Play

Is it better to bond and rivet than weld or just a matter of preference? (nice job BTW )

JB


Can't weld aluminium to steel, so it HAS to be riveted. No, it isn't better than welding.

John






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907

posted on 4/3/09 at 09:27 PM Reply With Quote
I used 16swg, welded in, but if I were to do another I would use 18swg (or 1.2mm).
I would then put some cross folds in it to stop the bong.

The top of my tunnel has a bits and bobs tray in it which is removable with four screws
to access the prop and hand brake so the floor covers the tunnel as well.


Cheers
Paul G

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Daddylonglegs

posted on 5/3/09 at 08:33 AM Reply With Quote
quote:
Originally posted by mr henderson
Can't weld aluminium to steel, so it HAS to be riveted. No, it isn't better than welding.

John


John,

I know you can't weld aluminium to steel, but he said he rivetted and sealed his STEEL floor pan so I was asking which method was best for that.

John





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mr henderson

posted on 5/3/09 at 09:06 AM Reply With Quote
quote:
Originally posted by Daddylonglegs
quote:
Originally posted by mr henderson
Can't weld aluminium to steel, so it HAS to be riveted. No, it isn't better than welding.

John


John,

I know you can't weld aluminium to steel, but he said he rivetted and sealed his STEEL floor pan so I was asking which method was best for that.

John


You're not wrong, he did indeed say that..

I'm going to guess (as we have to without more info) that welding was still some kind of problem for him as it's difficult to imagine someone drilling, rivetting and bonding if there was a mig welder handy (IMHO)

John






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procomp

posted on 5/3/09 at 09:32 AM Reply With Quote
Hi

The reason that you still rivet a STEEL floor on is because you will never get to protect in between the two areas when welding the sheet on. It is well known that the chassis with welded steel floors have the base of the chassis tubes rotting out after a few years. This is exactly why the 750mc recommend riveting the steel floors to the locost race cars. Especially after what was seen on some of the early cars.

If you are going to weld the floor on the ideal way is to cut the sheet so it sits inside the chassis so there is no overlap of the floor sheet and the chassis tube. This then requires the whole of the sheet to be seemed. Not really a good idea as it distorts the chassis quite badly.

Cheers Matt






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Daddylonglegs

posted on 5/3/09 at 09:59 AM Reply With Quote
Sounds pretty reasonable to me Matt

BTW, know where I can get hold of some clico's cheap





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big_wasa

posted on 7/3/09 at 12:30 AM Reply With Quote
Yep, having read a few posts thats the way I went.

Welding was no problem as I welded the rest of the thing.
Its very hard to weld it in with out some distortion and the thing going boing, which I didnt want.

I could have gone with alloy but just could not get my head around the fact my arse was 2" from the tarmac on a piece of coke can

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MikeR

posted on 7/3/09 at 12:51 AM Reply With Quote
Welded mine. Going to paint and put a run of silicon sealer around it as well to make sure it doesn't get water into any gaps.
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Mark Allanson

posted on 7/3/09 at 08:45 AM Reply With Quote
quote:
Originally posted by MikeR
Welded mine. Going to paint and put a run of silicon sealer around it as well to make sure it doesn't get water into any gaps.


Don't use silicone, you cannot paint over it, use seam sealer instead. Prime it up, seal seal and then top coat.

I used 18g welded on, I have run over some pretty heavy road debris in the last 4 years with no ill effects





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MikeR

posted on 7/3/09 at 09:07 AM Reply With Quote
I did lots of calculations about steel vs ali for weight and penetration resistance. Look it up, will probably be about 5 years ago.

Its also weight VERY low down so helps performance (my excuse, i'm sticking to it).

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stevegough

posted on 13/3/09 at 09:24 AM Reply With Quote
Fitting the floor pan

Coming back to fitting the floor pan and covering the tunnel - just suppose you have to replace the propshaft after a while! you will have quite a job on getting it out from above - may even be impossible without removal of the engine + gearbox. I am cheating, my chassis is already built for me - floor pan included - but as with all 'profesional' built chassis, the underside of the tunnel is clear.
Regards.

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