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Author: Subject: Master cylinder too big?
speedyxjs

posted on 17/6/08 at 12:00 PM Reply With Quote
Master cylinder too big?

After my decision not to use my donors pedal box and suggestions to make my own, i have decided to meet halfway and make my own usng parts of the donors.
The only thing that concerns me is that the master cylinder is quite big, bigger than the ones i have seen people using on here.
Is the one i have likely to be too big?
Im asuming if it were too big i would just keep locking up at every touch of the pedal?





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Mr Whippy

posted on 17/6/08 at 12:04 PM Reply With Quote
even with that ships engine?

I thought you'd need drag parachutes too

Seriously though you should be using a cylinder rated for the brake callipers, so if you’re using the jag stuff you'll need the cylinder for them. If you’re using ford stuff use the ford one...


[Edited on 17/6/08 by Mr Whippy]





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MikeCapon

posted on 17/6/08 at 12:08 PM Reply With Quote
Perhaps you need one of these




[img][/img]





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speedyxjs

posted on 17/6/08 at 12:09 PM Reply With Quote
Oh right
Cheers Whippy





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speedyxjs

posted on 17/6/08 at 12:09 PM Reply With Quote
quote:
Originally posted by MikeCapon
Perhaps you need one of these




Image deleted by owner


Thats a funny looking handbrake





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Guinness

posted on 17/6/08 at 12:22 PM Reply With Quote
Ideally you want to use a set of braking components that work together to produce the maximum braking effect, yet retain a level of control.

I guess a Jag m/c is going to be quite large because it feeds a set of big brakes? If you use a small m/c with the original Jag brakes you are going to be in trouble with a very long pedal travel. Similarly, if you use the Jag m/c with some tiny Sierra brakes it just isn't going to be controllable.

Also think about the pedal effort. I bet the Jag had servo assistance!

Time to sit down, do some measuring / reading up on brakes I think. You need to find out the m/c diameter and stroke, the calipers piston dia / number etc, whether you are using drum brakes or disc on the back etc etc.

Brakes are no area to mess around with!

Mike






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PAUL FISHER

posted on 17/6/08 at 01:31 PM Reply With Quote
The smaller the master cylinder the greater the hydraulic advantage, giving greater pedal movement and less foot effort for the same braking force. So with a big Jag master cylinder you would be less likely to lock the brakes without the servo fitted.

Ideally you want a master cylinder around 0.75" bore

[Edited on 19/05/04 by PAUL FISHER]

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britishtrident

posted on 17/6/08 at 01:45 PM Reply With Quote
Most Jags use a 0.9" dia mastercylinder (a shade under 23mm.

Working on the asumption you are using donor brakes and he servo provides 50% of the pedal effort .

Also assuming your completed car will weigh 50% of the original

If you keep the same pedal leverage the brake pedal force will be about the same.
BUT The leverage of the original pedal could be as high as 9 to 1 and even with a 442 chassis getting a 5.5 to 1 leverage is good going.

Assuming you can get a 5.5:1 leverage a 0.75" dia mastercylinder would give about a 20% increase in pedal effort over the original Jag which is probably acceptable if you consider the donor would be regarded as over servoed by most sporting drivers.

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speedyxjs

posted on 17/6/08 at 02:02 PM Reply With Quote
quote:
Originally posted by britishtrident
Most Jags use a 0.9" dia mastercylinder (a shade under 23mm.

Working on the asumption you are using donor brakes and he servo provides 50% of the pedal effort .

Also assuming your completed car will weigh 50% of the original

If you keep the same pedal leverage the brake pedal force will be about the same.
BUT The leverage of the original pedal could be as high as 9 to 1 and even with a 442 chassis getting a 5.5 to 1 leverage is good going.

Assuming you can get a 5.5:1 leverage a 0.75" dia mastercylinder would give about a 20% increase in pedal effort over the original Jag which is probably acceptable if you consider the donor would be regarded as over servoed by most sporting drivers.


I am using the donor brakes and i have kept the servo but wasnt sure whether i needed to use it.
I am working on the car being half the weight of the donor.
I was going to cut the pedals down to about half the original size.





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britishtrident

posted on 18/6/08 at 11:09 AM Reply With Quote
You really need to measure what the leverage ratio is on the donor and what it will be after you cut the pedal down --- measure to the centre of the pedal pad.
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speedyxjs

posted on 18/6/08 at 11:12 AM Reply With Quote
quote:
Originally posted by britishtrident
You really need to measure what the leverage ratio is on the donor and what it will be after you cut the pedal down --- measure to the centre of the pedal pad.


How do i work it out?





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britishtrident

posted on 19/6/08 at 07:02 AM Reply With Quote
Pedal Leverage ratio = L1/l2

Where L1 = Distance from pivot centre to centre of pedal pad.

L2 = Distance from pivot centre to centre of hole for master cylinder push rod clevis pin.


On a Locost style chassis getting a leverage rationof over 5:1 is pretty difficult.





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