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Author: Subject: Can someone drill a hole for me!!?
JoelP

posted on 17/1/04 at 02:25 PM Reply With Quote
Can someone drill a hole for me!!?

Hi all.

i need a piece of sheet steel, 2-4mm thick, with a 25mm hole drilled in it, to act as a support for the bottom of my steering column. I cant drill any higher than 16mm...

3 inches wide, 5 inches tall, with the hole in the middle of the width (1.5 from either side) and 3.5inches from the bottom.

can anyone help me for whatever fee is necessary?! thanks in advance!






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James

posted on 17/1/04 at 02:31 PM Reply With Quote
Get your file out you big jessie!

Drill several holes so there's not much metal left to file and do it that way.

You could even use a 1mm drill bit and drill all the way round the outline of your hole and then just push the piece through. Then clean it up with your file.

HTH,

James

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Mark Allanson

posted on 17/1/04 at 02:34 PM Reply With Quote
Just chain drill it with a 1/8" drill and file it smooth Rescued attachment SteerBracket.jpg
Rescued attachment SteerBracket.jpg






If you can keep you head, whilst all others around you are losing theirs, you are not fully aware of the situation

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Mark Allanson

posted on 17/1/04 at 02:35 PM Reply With Quote
James, your're too quick, i was looking for my photo while you replied!!





If you can keep you head, whilst all others around you are losing theirs, you are not fully aware of the situation

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JoelP

posted on 17/1/04 at 02:46 PM Reply With Quote
um... suppose it saves a few days! i give in, out wit file...

looks good in the photo!

[Edited on 17/1/04 by JoelP]






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Deckman001

posted on 17/1/04 at 03:51 PM Reply With Quote
Ever thought about buying a hole saw ??
ie:- Arbour and a 25mm 'bit', would lend you mine, but am at wrong end of country

Jason

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JoelP

posted on 17/1/04 at 06:16 PM Reply With Quote
would get a hole saw, but if i did i would also want a device to do fishmouth angles with, and havent found one yet!






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Graceland

posted on 17/1/04 at 07:06 PM Reply With Quote
25mm holesaw for metal - about 5 quid worth it aswell, makes life so much easier, you might have to buy the mandrell to go with it tho.....






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Deckman001

posted on 17/1/04 at 08:59 PM Reply With Quote
quote:
Originally posted by JoelP
would get a hole saw, but if i did i would also want a device to do fishmouth angles with, and havent found one yet!

If your after a device to do fish mouth cuts, ask GasGasGas where he got his, I think it was on e-bay

ATB
Jason

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Mk-Ninja

posted on 17/1/04 at 09:12 PM Reply With Quote
Joel

Send me your address on a U2U Ill send you a 25mm hole saw in the post.

Gordon





I'm sure I've got one, just don't know where I've put it

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JoelP

posted on 17/1/04 at 10:32 PM Reply With Quote
how much do you want for one gordon? wadders has offered to do the drilling, so if he has some spare plate i may as well let him help out! otherwise i'll have the saw and attempt it myself!

thanks for all the help and answers anyway guys, its much appreciated!






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givemethebighammer

posted on 17/1/04 at 10:45 PM Reply With Quote
I used the tubemiter program to do my rollbar joints. Produces a nice paper template - just stick the template round the tube, mark the areas of tube to be removed then carefully use the angle grinder to cut the miter joints.

[Edited on 17/1/04 by givemethebighammer]

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stephen_gusterson

posted on 17/1/04 at 11:06 PM Reply With Quote
i had to do two 80mm holes in 5mm plate for my rear hubs

WIMP!!!

I bought a hole saw and arbour

atb

steve






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Mark Allanson

posted on 17/1/04 at 11:27 PM Reply With Quote
Steve,

Just not man enough for chain drilling eh?





If you can keep you head, whilst all others around you are losing theirs, you are not fully aware of the situation

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stephen_gusterson

posted on 17/1/04 at 11:56 PM Reply With Quote


80mm is a lot of circumference and drilling - 8 quid or so for a cutter seemed a bargain and an easy way out

just need to make all the big holes on the car 80mm

atb

steve



quote:
Originally posted by Mark Allanson
Steve,

Just not man enough for chain drilling eh?







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kingr

posted on 18/1/04 at 12:05 AM Reply With Quote
I had to cut out a large wierd shape for my uprights, and ended up chain drilling and then using an air hacksaw to cut between holes, boy that was a fun afternoon. If you can use a hole saw, then do. They're dirt cheap anyway - the DIY place round the corner from me conveniently stocks quite a large range of silverline bimetal holesaws and going by there prices, you could have yourself a 1" saw and arbor for well under a tenner.

Kingr

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philgregson

posted on 4/2/04 at 12:44 PM Reply With Quote
Just a thought on doing fish mouth angles:

I have tried two methods when doing wishbones buth successful.

1) put milling tool or hole saw in lathe and tube in tool holder, measure angel acurately and lo! one fish mouth.

Disadvantages: needs lathe and hole saw does snatch when starting cut so everything needs to be nice and tight.

Advantages: quick and efective fishmouths.

2) use hole saw in pillar drill and mount tube in tilting vice (very few of your earth pounds from machine mart but ,as it turns out, crap in this application) and cut away.

Struggled to set up acurately untill plan b where tilting vice dumped and an accurately cut wedge of MDF under the tube used to set angle and provide support in a normal machine vice helped no end.

Disadvantages: Holesaw does snatch badly if everything not bolted down as tight as possible.

Advantages: No lathe required, quick (especially if no MDF support used) and easy. Pretty reasonable reults.

Just my thoughts.

Have a photo of system in action somewhere - just not sure where, but will try to dig it out if anyone interested.

Cheers

Phil

[Edited on 4/2/04 by philgregson]

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garage19

posted on 4/2/04 at 01:02 PM Reply With Quote
Ok, just tried to download and open the tubemitre programme and it just keeps asking me which application i want to use to open it?

Can any body help??

Doug.






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timf

posted on 4/2/04 at 01:40 PM Reply With Quote
goto http://www.winzip.com/

and get eval version

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Peteff

posted on 4/2/04 at 06:23 PM Reply With Quote
Zipcentral

I got a zip program that does everything winzip does and it's free, no nag about registration or anything. Try tucows site or zdnet, they have loads of freeware.

yours, Pete.





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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dblissett

posted on 4/2/04 at 08:02 PM Reply With Quote
hole

i you want only one plate your best and easyest way would be to cut a template in card and take the template to your local
sheetmetal works they will plasmer or laser it out for a phew quid its cheaper and will be spot on
saturdays are best when the boss is'nt in
good luck dave

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madforfishing

posted on 4/2/04 at 09:41 PM Reply With Quote
Alternately try the program at this URL

www.rarlab.com

WINRAR will do zip files and RAR files (which compress smaller)







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madforfishing

posted on 4/2/04 at 09:42 PM Reply With Quote
Alternately try the program at this URL

www.rarlab.com

WINRAR will do zip files and RAR files (which compress smaller)







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suparuss

posted on 4/2/04 at 10:15 PM Reply With Quote
times like this make me happy that im not married, nor have kids, and until recenty lived with me parents. also having a decent job meant i could go out and buy a plasma cutter with all me spare cash! heheehhe. cutting holes of any shape and size is a piece of cake.

also, you should be able to knock up a simple hole saw atatchement with some sort of angle selector and clamp arrangement for fish mouthing. im in the process of making a big beasty one using an old elu jigsaw and some parts from a great big wood planing machine we have at work. "it was working yesterday guv, something mustve drop off or summat"

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Alan B

posted on 4/2/04 at 10:30 PM Reply With Quote
Jammy git..

Erm, Ok...I have too...but, they ARE good and they do spoil you...

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