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Author: Subject: "L" section again
niceperson709

posted on 21/3/05 at 06:04 AM Reply With Quote
Ah it is good to see my idea in the metal and I think it looks really good , the essense of good design is simplicity and elegance . Good work Mr Avoneer !!!!
Best wishes
Iain





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life is not the rehearsal , it's the show so don't sit there thinking about it DO IT NOW
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Mix

posted on 21/3/05 at 07:26 AM Reply With Quote
I'm a bit late to comment but Wimmera has been right all along IMO.
As constructed the pivot axis of the brackets if they are welded directly to the LA LB tubes will converge towards the front
Not an insurmountable problem just make sure you use a jig to ensure that the pairs of brackets end up parallel to the chassis centre line.
Don't be tempted to clamp and weld flush to the L tubes.

Mick

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niceperson709

posted on 21/3/05 at 07:40 AM Reply With Quote
"I'm a bit late to comment but Wimmera has been right all along IMO.
As constructed the pivot axis of the brackets if they are welded directly to the LA LB tubes will converge towards the front "
sorry mate but you are totally wrong !the sides of the assembly will be parralell to the center line of the carif they have been made flat in the same way that the ones in the book are parralell to the centerline . The whole point of the exercise is to make construction easier with out altering the fundementals of alignment . I think that both you confusing the inclination of the whole assembly with a change of the anglarity of the La /Lb tubes .
best wishes
Iain





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life is not the rehearsal , it's the show so don't sit there thinking about it DO IT NOW
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Mix

posted on 21/3/05 at 07:57 AM Reply With Quote
I think you'll find that if you think about it the sides will indeed be parallel to the centre line when the L assembly is perpendicular to the base line. However as you tilt the L assembly to the rear but keep the wishbone brackets parallel to the base line their pivot axis converges to the front.
Imagine the extreme case of laying the L assembly flat, a bracket with it's pivot axis parallel to the base line would also have the pivot axis parallel to the LA / LB tube.

I rest my case.... I think

Mick

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WIMMERA

posted on 21/3/05 at 10:30 AM Reply With Quote
Suggest you have a think about that Iain, easy enough to prove visually with a couple of match box's and a right angle set square.

Wimmera

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Peteff

posted on 21/3/05 at 11:12 AM Reply With Quote
Time for a fat weld I think .





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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Avoneer

posted on 21/3/05 at 12:45 PM Reply With Quote
Right, for whatever reason, the square sections are ever so not quite parallel at the top (too hard to visualise the physics).

Not that bad though as the top front bone brackets will only have to be angled by about 1mm at the front to remain parallel.

Will be attempting to fit the brackets next week so will let you all know what happens.

As for makind the "L" section - boy it was so bloody easy.

Pat...

[Edited on 21/3/05 by Avoneer]





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Mix

posted on 21/3/05 at 12:50 PM Reply With Quote
Just to try and clarify.

All of the brackets mounted on the L tubes will have to be angled out slightly at the front.
As Pete says, 'time for a fat weld'

As long as you are aware of the situation you will easily overcome it.

Mick

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Avoneer

posted on 26/3/05 at 06:30 PM Reply With Quote
Right - update time.

Yes, the front brackets are all slightly angled, but only by around 1 - 1.5mm.

Fat weld time as suggested?

Isn't too difficult to rotate the uprights a little bit though, but may be more hassle than it's worth.

As for the camber in relation to my 4" recline - it looks good will all the brackets in the centre of the uprights. FU1 and FU2 to cut and fit yet, but I can do them to suit.

The top ball joint centre is approximately 50 mm towards the rear of the car in relation to the bottom one. Does this sound about right, as the top bone can be moved about another 10mm back if necessary.

Cheers,

Pat... Rescued attachment Gap.JPG
Rescued attachment Gap.JPG






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Avoneer

posted on 26/3/05 at 06:30 PM Reply With Quote
Ariel pic: Rescued attachment ArielPic.JPG
Rescued attachment ArielPic.JPG






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Avoneer

posted on 26/3/05 at 06:30 PM Reply With Quote
Side view: Rescued attachment SideView.JPG
Rescued attachment SideView.JPG






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niceperson709

posted on 26/3/05 at 08:53 PM Reply With Quote
Looking good pat from the photos it looks as if your side pieces would be best with a little tweeking while it is still just tacked better now than when fully welded .
Best wishes
Iain





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life is not the rehearsal , it's the show so don't sit there thinking about it DO IT NOW
http://iainseven.wordpress.com/


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WIMMERA

posted on 27/3/05 at 06:50 AM Reply With Quote
50mm is more than twice what you need for 5.5 degrees of castor, as far as filling the gap between the bracket and L tube, what have you got against doing the job properly ?

Wimmera

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Mix

posted on 27/3/05 at 08:39 AM Reply With Quote
50mm balljoint displacement equates to 13.1 degrees of castor

Mick

Guess we were correct then Niceperson

Mick

[Edited on 27/3/05 by Mix]

[Edited on 27/3/05 by Mix]

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Peteff

posted on 27/3/05 at 09:40 AM Reply With Quote
Have you measured that Pat? it doesn't look that drastic. I did mine with 4" lean on it and it came out nearer what it should be. I made my wishbones so the top outers lined up with the bottom inners and used steel strips instead of wood to line stuff up. Rescued attachment SideView.JPG
Rescued attachment SideView.JPG






yours, Pete

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Avoneer

posted on 27/3/05 at 10:23 AM Reply With Quote
Right, with the inner edge of the lower bracket in line vertically with the front edge of the upper bracket, the top ball joint is approximately 6mm behind the bottom one - this should just about be right shouldn't it?
And if it is right, both brackets fall right in the centre of LA and LB.
Pat...





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Mix

posted on 27/3/05 at 11:12 AM Reply With Quote
Assuming your ball joint centre to centre distance is about 220mm you will require an offset rearwards of 22mm to give a castor angle of 5.6 degrees

Mick

6mm will only give 1.54 degrees castor

[Edited on 27/3/05 by Mix]

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Avoneer

posted on 27/3/05 at 11:58 AM Reply With Quote
But if I move it back so it is 20mm behind the bottom ball joint, the edges of the brackets don't line up anymore and the front upper wishbone bracket is hanging off the front upright - strange when the upright is 4" further back at the top.
I'm all foncused now!
Pat...





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WIMMERA

posted on 27/3/05 at 12:49 PM Reply With Quote
If the top bones are the same as the book they have 3/8" offset, are they on the right way or arse about, you might have to move the bottom bracket forward, it's not necessary for the edges of brackets to line up

Wimmera

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Mix

posted on 27/3/05 at 01:58 PM Reply With Quote
Pat
I suggest you lock your threaded rods to your jig with locknuts.
Then position and lock the brackets the same way so as to achieve the correct offset.
Finally offer up to the chassis and position for the best fit.
Wimmera's point re the symetry of the top bone is correct, have you got it fitted in the correct orientation??

Mick

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MikeRJ

posted on 27/3/05 at 05:37 PM Reply With Quote
quote:
Originally posted by Avoneer

But if I move it back so it is 20mm behind the bottom ball joint, the edges of the brackets don't line up anymore and the front upper wishbone bracket is hanging off the front upright - strange when the upright is 4" further back at the top.
I'm all foncused now!
Pat...


Unfortunately this is down to the incorrect measurements in the book. The required 22mm does indeed move the brackets enough that they are "hanging off". The ideal solution is to redesign the front wishbones to correct this, but given that you already have servicable wishbones you may not want to do this. Alternatively you could add an extra tube in to support the brackets as I have:




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Avoneer

posted on 27/3/05 at 05:59 PM Reply With Quote
Will re-check everything and hopefully with the 4" lean, that should cover the hanging off the bracket scenario.
Will update when I get some more gas.
Pat...





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