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Author: Subject: To grind or not to grind
wrigglypig

posted on 21/11/08 at 10:32 PM Reply With Quote
To grind or not to grind

Tomorrow I hope to start the chassis and was just wondering the welds on the outside faces of the chassis , should they be ground off afterwards??? What have others done? does grinding them down significantly weaken the joint?
Your thoughts?

Kev






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blakep82

posted on 21/11/08 at 10:38 PM Reply With Quote
depends how far you grind them
i'f they don't look REALLY messy, and don't cause problems getting in the way of bodywork and stuff, i'd leave them





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Mr G

posted on 21/11/08 at 10:41 PM Reply With Quote
Penetration, Penetration, Penetration sir

Plus the norm is to bead with PU adhesive as well remember

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tegwin

posted on 21/11/08 at 10:52 PM Reply With Quote
As above..... if they get in the way of pannels etc... grind...


But if not... leave them alone... clean of spatter... but leave the weld alone....

It might add a tiny bit of weight... and look a little bit ugly... but it could save your life!





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wrigglypig

posted on 21/11/08 at 10:56 PM Reply With Quote
My thoughts exactly. cheers guys.






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nitram38

posted on 22/11/08 at 06:44 AM Reply With Quote
If you are really fussy, put a 45 degree chamfer on these edges before you weld and your weld will fill the valley formed.
Tig welding would be better and then you could see the weld being laid down.....






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907

posted on 22/11/08 at 08:17 AM Reply With Quote
Hi Kev,

A flap disc is the tool to use.

HTH

Paul G






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paul the 6th

posted on 29/11/08 at 12:02 AM Reply With Quote
http://www.mig-welding.co.uk/finishing-welds.htm

first pic & fourth pic demonstrate the capabilities of a flapdisc I just need to find out where to buy them now





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David Jenkins

posted on 29/11/08 at 09:57 AM Reply With Quote
They can usually be found anywhere that sells angle grinder discs. I found it useful to buy 2 - one coarse and one fine.

Whatever you get, remember that a light touch is most effective.






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blakep82

posted on 29/11/08 at 11:19 AM Reply With Quote
halford have them for a start





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MikeRJ

posted on 29/11/08 at 04:32 PM Reply With Quote
The standard flexible disks + backing pad for angle grinders also do a good job at cleaning up welds.
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