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Author: Subject: Box Section Wall Thickness
John P

posted on 25/1/06 at 11:05 AM Reply With Quote
Box Section Wall Thickness

I am about to order the box section tubing for my chassis but where I work there are loads of off-cuts of 25 x 25 tubing which, unfortunatley, is only 1.2 mm thick.

Are there any areas of the chassis where this could be safely used or should I stick to 16swg as per the book.

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Kissy

posted on 25/1/06 at 11:23 AM Reply With Quote
My whole chassis is made from 1.2mm! There is plenty of tensile and compressive strength, most use 1.6 because it's a lot easier to weld.
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Bluemoon

posted on 25/1/06 at 02:06 PM Reply With Quote
I think the orginal lotus 7 used 1.2mm Box..
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JoelP

posted on 25/1/06 at 05:57 PM Reply With Quote
im sure you would save enough weight that you could strategically add more tubes to get strength back where required, and still save weight overall.
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JB
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Building: Built: V8 Kitten, 2 litre Lada, Space frame Minor,

posted on 25/1/06 at 07:10 PM Reply With Quote
Thin Wall Box

The main problems you have with using thin wall is getting loads into it. For example suspension brackets. You can not just weld straight onto the flat of the box. You have to spread the load using reinforcing plates and by spreading the load over a few members and into edges.

John

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