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Author: Subject: SUZUKI HAYABUSA CONVERTED JOYNER BUGGY SANDVIPER
Buggybuilder

posted on 12/7/15 at 01:20 PM Reply With Quote
More pics






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Buggybuilder

posted on 21/7/15 at 05:48 PM Reply With Quote
New hardened driveshafts have been made





Shafts fitted





New ford r's turbo inner cv joints



New Astra mk4 1.6 outer cv joints



Decided to fit a gear indicator to it so I know what gear I'm in !





Magnet bracket made





Final fitted product


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Buggybuilder

posted on 21/7/15 at 06:00 PM Reply With Quote
New mirrors fitted





New rear mudguard fitted



Fitted and wired in the coolant fan switch as it never had one



Made and Fitted a lockable luggage box as I'm fed up with having nowhere to put anything !





Decided to put some colour on the buggy so designed these graphics to go down the side of it.


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CosKev3

posted on 21/7/15 at 06:14 PM Reply With Quote
Which lunatic has driven it at that speed? ??
Must be a right handful?

How's the gear indicator work?

[Edited on 21/7/15 by CosKev3]

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franky

posted on 21/7/15 at 06:15 PM Reply With Quote
Looks like fun.

I'd give £20 to charity if it did do 0-60 in 2.5

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Buggybuilder

posted on 21/7/15 at 06:20 PM Reply With Quote
Ha it loves going fast
There's a magnet that moves over 2 pickup points which counts the gears it's meant for a bike but I've made it fit this, works really well tbh wasn't easy to fit though.

[Edited on 21/7/15 by Buggybuilder]

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CosKev3

posted on 21/7/15 at 06:24 PM Reply With Quote
quote:
Originally posted by Buggybuilder
Ha it loves going fast
There's a magnet that moves over 2 pickup points which counts the gears it's meant for a bike but I've made it fit this, works really well tbh wasn't easy to fit though.

[Edited on 21/7/15 by Buggybuilder]


Ah right, sounds good.
Acumen etc use revs/speed but can get confused if you down shift fast or threw a few gears.
what brand is yours please?

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Buggybuilder

posted on 21/7/15 at 06:31 PM Reply With Quote
This is it, just a cheap eBay thing surprising how well it works though I'll get a video up soon.


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Buggybuilder

posted on 21/7/15 at 06:46 PM Reply With Quote
Video of the gear indicator working.

http://youtu.be/x8hX99pEYqc

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CosKev3

posted on 21/7/15 at 07:13 PM Reply With Quote
Looks good thanks

What's the minimum distance needed between sensors for it to work?

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Buggybuilder

posted on 21/7/15 at 07:28 PM Reply With Quote
Pretty sure u can put the sensors right next to each other it works by the magnet passing over the top of the sensor so u can put it anywhere u want as long as it goes over the sensor it'll work
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Buggybuilder

posted on 2/8/15 at 09:26 AM Reply With Quote
Decided to make the rear suspension mounts adjustable so I can raise/lower the rear end easy.







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Buggybuilder

posted on 2/8/15 at 09:39 AM Reply With Quote
New stickers fitted


















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Buggybuilder

posted on 2/8/15 at 10:04 AM Reply With Quote
Electric reverse in action

http://youtu.be/bozKDA4-yXU

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dilley

posted on 2/8/15 at 03:38 PM Reply With Quote
Cracking idea on the adjustable upgrade!
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Buggybuilder

posted on 2/8/15 at 03:51 PM Reply With Quote
At least I can adjust it to suit the driveshafts ride height etc now. Gota take the arms off grind them down smooth and powdercoat them etc did u do it in satin black ?
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Buggybuilder

posted on 3/8/15 at 09:14 PM Reply With Quote

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Buggybuilder

posted on 25/8/15 at 09:18 PM Reply With Quote
Got a leaking radiator and oil cooler now
Found out the mk2 mazda mx5 alloy one is a close fit so instead of buying another buggy one for £250 I'm guna make the mx5 one fit instead ! It'll be a lot easier to get hold of a mx5 one than a buggy one anyway.
I'll use a mocal oil cooler this time so hopefully it'll be stronger than the last one. Also need to make some new custom oil lines to suit.

New rad.

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Buggybuilder

posted on 25/8/15 at 09:22 PM Reply With Quote
Quick video of it on the road

http://youtu.be/LwqTYv9jGO8

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Buggybuilder

posted on 28/8/15 at 09:11 PM Reply With Quote
Mazda mk5 mk2 alloy radiator now fitted.

Seeing if it'll fit !



Made up some stainless steel spacers for the radiator to sit in.













All on and fitted surprised at how well it fits considering it's meant to be on a mazda mx5 ! Bottom hose is on the same place so that doesn't have to be moved and the top hose just needs a 90 degree bend taken out of the hose and it lines up perfect. Need to weld on the brackets underneath for the oil cooler to fit on and it's done.


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Buggybuilder

posted on 3/9/15 at 08:36 PM Reply With Quote
Made the oil cooler brackets up today, was going to weld brackets straight onto the rad but then I thought if it ever needs to be changed again then it's more hassle to reweld it all the time so made everything bolt onto it.











Top brackets all made up and painted.



Bottom brackets all made and painted.



All fitted just need the new stainless jubilee clips to come and the anodised an fittings.







Had to get hose reducers as the rads 32mm and hoses are 25mm.











Had to make up a t piece alloy top water tube for the thermostate bleed pipe to fit into.


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Buggybuilder

posted on 9/9/15 at 05:50 PM Reply With Quote
Braided stainless oil hose come today with the anodized an fittings.



Extreme engines alloy an adaptors come too.



Hoses all made up ready to fit.





















There we go new rad, oil cooler and oil hoses all fitted and down thank god !
Next on the list is new gaz gold coilovers

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