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She Bang -- and blue smoke out the exhaust
sgraber - 25/2/08 at 08:12 PM

Well guys - I done blew 'er up. The 4AGTE that is.

Doing a WOT run up through the gears last night I felt the power fall off in 4th and I knew something had gone wrong so I backed off and luckily was just around the corner from home. Lots of blue smoke out the exhaust as I pulled in to the garage.

I did a compression test and as I removed spark plug from #3 cyl blue smoke was rising out of the plug hole.

Looking into the cylinders #'s 1,2 and 3 are wet on the piston surface and I'm assuming it's oil. #4 is dry. Compression test shows 160psi on #4 and 115psi evenly on #'s 1,2 and 3.

I'll be pulling the engine and replacing with a B16 J-Spec Honda mill. If I rebuild the 4AGE it will go back to Normally Aspirated. Turbo is a wild ride but comes on the power to suddenly to make the car tractable in the corners.

It was fun tho!


RazMan - 25/2/08 at 08:44 PM

What a shame Steve At least you have an excuse to go for the B16 though - nice and bulletproof.

You might consider going for a progressive boost controller next time as it takes the sting out of the power band and is kinder to the engine too.


Mr Whippy - 25/2/08 at 09:36 PM

dare I ask how many revs you were pulling?


sgraber - 25/2/08 at 09:51 PM

On full throttle acceleration runs I find myself shifting at 6800 (according to the datalogs) - But of course I don't ALWAYS drive it like I stole it.

I wonder - It could be a broken ring land or a blown headgasket eh? I suppose a squirt of oil in the cylinder and another compression test will tell the tale?

G.

Edit - Oil squirted in cylinder brings pressure up to 160psi.

[Edited on 2/25/08 by sgraber]


Mr Whippy - 25/2/08 at 11:46 PM

I'd be suprised if three rings failed at the same time, seems rather unlikely. My guess is the gasket lifted, did steam come out the exhaust or is there water in the oil, i.e is there cream throth mixed in with it?

Take the head off and check the face is totally flat, it may have a warp in it.


sgraber - 26/2/08 at 01:10 AM

I just replaced the head gasket several months ago. I decided to use a stock hg because I considered it to be a 'fuse' or a weak link, in case of just this type of event. But I forgot that I had done that!

Good call! So I will do this before going any further. Thanks.


kb58 - 26/2/08 at 01:54 AM

Why a B16 and not the B18C3/5? (Knowing we all have different reasons for different engines.) The larger engine though would give you much needed torque. Heck, how about the K20A2?


akrallysport - 26/2/08 at 03:51 AM

I also second going with a larger displacement Honda engine, considering a stock USDM B16 only produced 110+ lb-ft of torque... the stock B18 in my 1990 Integra produced 140hp/120+ lb-ft without VTEC.


sgraber - 26/2/08 at 05:24 AM

I am almost certain it's this one:

B16B

* VTEC
* Found in:
o 1997-2000 Civic Type R[EK9]
+ Displacement: 1595 cc
+ Compression: 10.8:1
+ Bore: 81mm
+ Stroke: 77mm
+ Rod/Stroke ratio: 1.84:1
+ Power: 185 hp (137 kW) @ 8200 rpm & 118 ft·lbf (160 N·m) @ 7500 rpm
+ Redline: 9000 rpm
+ Transmission: S4C With LSD


Kaspa - 26/2/08 at 07:29 AM

Steve sounds to me like your Fuse blew alright, the fact that it was blue smoke aint all that serious , if it was white smoke, its all over red rover, [oil]
i'd put the Honda in any way , much better engine and about a bullet proof as they can get.
Cheers kaspa


kb58 - 26/2/08 at 09:15 PM

Don't forget that hp is for top speed while torque is for acceleration


sgraber - 26/2/08 at 09:25 PM

quote:
Originally posted by kb58
Don't forget that hp is for top speed while torque is for acceleration


$1,000 for the B16 from my friend who has one sitting in his garage taking up valuable space vs $2,500 plus shipping and tax for a B18...

Sometimes the solutions we get are based on more complex equations than the always simple and desirable "more power is better" equation. I have developed and refined a complex equation I call 'My wife can handle the number' equation.

Note that the extra $2,000 (shipping added) nets about 15 extra ft/lb of torque and the hp is similar.
B18C GSR
178 @ 7600rpm
128 lb-ft @ 6200rpm
8900rpm



[Edited on 2/26/08 by sgraber]


Spyderman - 27/2/08 at 02:37 PM

What happened to the Motorbike engine you were once planning on fitting? I thought you already had that. V4 wasn't it?
Surely the bird in hand is better than two in the bush!

Terry


sgraber - 27/2/08 at 02:49 PM

quote:
Originally posted by Spyderman
What happened to the Motorbike engine you were once planning on fitting? I thought you already had that. V4 wasn't it?
Surely the bird in hand is better than two in the bush!

Terry


I have an FJ1300R sitting in the garage, but I have plans to make a lightweight version of la bala to use that in. ~650Kg. I think that at 730Kg my current car is just to heavy for a bike engine. My friend Bill Kibler who helped me with the bodywork and is a machinist by trade has expressed interest in making all kinds of bespoke lightweight parts for the track version.


thomas4age - 27/2/08 at 03:37 PM

put the right gasket in the 4age, and have it set up right. nothing wrong with a 4age.

B and D16's throw out more rods through the casing than 4age's so the term bulletproof is quite debatable. Bauke went to 3 good ones in a year in the mojo, now he has a build one that cost some dear amount of money but stays in one piece,
my old 16v 4age rattled harder than a concrete mixer with stones in it, but went on, and on, and on, and on.... on track also. till I decided for more power and fitted a 20v oil presure by then on the 16v was reading 0 at idle but still went like mad.

nothing wrong with honda to, but compare a 4age 16v to a D16 honda and a 20v VVT 4age to a B16 v-tec to get the records straight.

what about the 1.8L audi turbo lump.

Grtz Thomas

[Edited on 27/2/08 by thomas4age]


sgraber - 5/3/08 at 07:57 PM

Thomas, your mention of the vvt 20v 4age made me look a little closer at that option.

Turns out the bellhousing on the 16v and the 20v Toyotas are identical and I can even use the existing clutch. The power output and weight between the B16 and the 20v 1.6 4AGE Silvertop are comparable.

So I just bought one for $400USD and will be installing it this weekend. I will use the B16 for another project.

My 4AGTE ended up having a broken piston ring land.


sgraber - 12/3/08 at 01:20 AM

Fits like a glove it does!

I am missing a few connectors, but expect to have it running soon.





Sven - 12/3/08 at 02:23 AM

That's great. Same motor I have in my locost, albeit very modified. This maybe the cheapest performance upgrade a 16v owner could do, the 20v motors have gobs more power for very little money.

-Steve


sgraber - 13/3/08 at 03:51 PM

quote:
Originally posted by Sven
That's great. Same motor I have in my locost, albeit very modified. -Steve


Might I inquire as to the modifications you have made to the 20v?

I have ditched the AFM and going with MegaSquirt which is MAP/TPS based along with a Ford Edis ignition. I have to wonder if ditching the airbox and replacing with some well designed velocity stacks would improve the top end? I suppose it all depends on the length of the stacks...

The head might benefit from some porting too? But most people say that there is not much extra to be had without spending a ton of money.

Thoughts?


Sven - 13/3/08 at 07:02 PM

quote:
Originally posted by sgraber
Might I inquire as to the modifications you have made to the 20v?

I have ditched the AFM and going with MegaSquirt which is MAP/TPS based along with a Ford Edis ignition. I have to wonder if ditching the airbox and replacing with some well designed velocity stacks would improve the top end? I suppose it all depends on the length of the stacks...

The head might benefit from some porting too? But most people say that there is not much extra to be had without spending a ton of money.

Thoughts?


Yeh, I've read the same about head porting. Yamaha did a great job was the summary. I haven't done any performance modifications, although I plan a tubular tuned length exhaust which I doubt will add anything as the motor came with one stock.

I did basically what you're planning. A lot of this is on faith as the motor hasn't run in this configuration, although it did a couple years ago with the stock ECU. I'm a couple weeks, and several small jobs, away from starting the wiring. The final step before giving the motor some fire and then I'll know if all this will work for me.

Megasquirt and Megajolt w/ EDIS. I'll likely combine into a later Megasquirt revision later. I removed the airbox and purchased velocity stacks from Australia, which are now bolted on. I got rid of all the emissions stuff and rerouted the water flow by blocking off the side and rear water passages and making the flow replicate a 16V RWD motor. I also installed GM style water temp senders as they're cheap and Megasquirt supports them with no modification. The injectors also got cleaned and dyno'd.

I have wiring sheets for the 20V if you don't already and I'd be happy to share experiences once the bugger runs.

-Steve

[Edited on 3/13/2008 by Sven]


sgraber - 13/3/08 at 07:19 PM

Since I am moving from a 16v bluetop to 20v and just bringing the MegaSquirt straight over, there were very few electrical issues.

I have to re-route the exhaust (again...) sigh. And re-route the coolant lines.

Then it's back to the dyno to see where the vvt wants to kick on and to tune the maps.

So many things to do, so little geld.


Sven - 14/3/08 at 01:14 AM

Quote regarding the VVT:

"Solenoid is earthed via the ECU at approximately 4500 RPM."

I've read it make little difference, I'll be triggering it via the Megasquirt at some point. If you're using the stock ECU it's all built in.

I have quite a bit of spare parts for the 20v if you're interested ... unlikely, but I thought I ask before sending it up to ebay.

-Steve


kb58 - 14/3/08 at 01:40 AM

What, are you going to hand the parts to yourself? This is a bit much, having an conversation with yourself online. I guess I don't understand the purpose. For those who don't know, sgraber = Steve = Sven. If the purpose is to keep the thread alive, fair enough, but what's with the alias?

[Edited on 3/14/08 by kb58]


sgraber - 14/3/08 at 03:28 AM

quote:
Originally posted by Sven
Quote regarding the VVT:

I've read it make little difference, I'll be triggering it via the Megasquirt at some point.

I have quite a bit of spare parts for the 20v if you're interested ... unlikely, but I thought I ask before sending it up to ebay.

-Steve


I have heard exactly the opposite about vvt and that it really behaves like a poor mans VTEC by varying the timing on the intake side. The key when using an aftermarket ECU such as the MS is to make a number of Dyno pulls with the vvt disengaged, then fully engaged. Where the powerbands intersect that's where you engage the vvt. That way if you make modifications to the engine you can tune the vvt to the correct location.


I would be interested in a lightweight flywheel and a number of electrical connectors for the engine senders... My engine did not include a wiring harness and the connectors are all different between the 16v and the 20v --- But I would imagine that is going to be a stretch...

Kurt, you scare me.


Sven - 15/3/08 at 01:26 AM

quote:
Originally posted by sgraber
I have heard exactly the opposite about vvt and that it really behaves like a poor mans VTEC by varying the timing on the intake side. The key when using an aftermarket ECU such as the MS is to make a number of Dyno pulls with the vvt disengaged, then fully engaged. Where the powerbands intersect that's where you engage the vvt. That way if you make modifications to the engine you can tune the vvt to the correct location.


I would be interested in a lightweight flywheel and a number of electrical connectors for the engine senders... My engine did not include a wiring harness and the connectors are all different between the 16v and the 20v --- But I would imagine that is going to be a stretch...

Kurt, you scare me.


I'm scared by Kurt also ...

Sorry, I'm using the flywheel and parts of the harness, now chopped up for the MS harness.

In terms of setting up the VVT, that would certainly be the logical way to go about it.

-Steve


sgraber - 1/5/08 at 10:37 PM

I thought some of you might enjoy an update to my engine replacement. It's become a bit of a saga unfortunately.

The 20v Silvertop engine ended up being a complete loss. 3 cracked pistons and rings, Bent crank, bad vvt pulley, and the final straw was the #4 rod big end had no bearing left, it was in the oil pan in chunks! The rod was ovaled so bad that when you would turn the crank, while the other pistons would travel, that piston would not move until there was about 10mm piston slop. I'm working with ebay to punish the seller. But that's another story.

The good news is that I decided to upgrade from the silvertop 20v to a blacktop 20v from the J-Spec Levin AE111. 175hp-120lb/ft 8400rpm redline. I did buy the engine off of ebay, against my better judgment. Luckily the engine I bought is in superb condition and once I get out of bed due to a bad back, I look forward to getting that engine in the car!

Here is one horrible sounding 20v silvertop engine video - http://www.youtube.com/watch?v=USvb1nx8r90

Watch the st lazy piston - http://www.youtube.com/watch?v=lz3zptp-GjM

Here is a photo of the new engine: