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Whats Wrong with this Twin BEC idea? Discuss.
sgraber - 8/12/04 at 07:51 PM

I belong to the Open Source Car group on Yahoo. Actually an interested observer since I actually "tried" to contribute several times, but my ideas were dismissed. *and then I see they are building a car almost like mine... hmmm. Oh well. But I Digress. Someone posted a bunch of renders with twin engine BEC idea. I didn't have the heart to say the the front output of the rear differential would be driven on the coast side of the pinion and would therefore be very noisy and not last too long. But then again, might it work? You tell me.

[img][/img]


Cita - 8/12/04 at 08:13 PM

Would it be of any help to turn the right hand side engine 90° and let it power the propshaft or flange so that only half of the power can do damage to the crown/pinion wheels?


kb58 - 8/12/04 at 08:38 PM

I'd turn both 90deg (cranks parallel to the driveshaft) and run chains to two sprockets bolted to the input flange of the diff. You could still have the driveshaft go to the front. The only issue would be the side load on the pinion bearing.

Is 4WD really that important in a road-racing track environment? Does the added weight, complexity, and cost result in a faster lap time?


Aloupol - 8/12/04 at 08:41 PM

If I understand the drawing each engine drives one rear wheel, there's no central diff and actually there's no rear diff eighter?
If the left engine fades, you turn left.

If they dare to show this, then they shouldn't dare to criticize you...µ


andylancaster3000 - 8/12/04 at 08:47 PM

I think it would be very hard to balance the two engines to give exactly the same power in the same places on the rev range, therefore I would imagine that under power it would steer the car. It would also get rather 'interesting' if one engine cut or seized for any reason!

This part may be a load of rubbish but I don't know whether the crown wheel and pinion in the diff are designed to drive pinion to crown wheel, rather than crown wheel to pinion as they do in that design. This is due to the direction the helical gears are cut.

Other than that, it is nice to see people trying some innovative ideas!!!

Andy


kb58 - 8/12/04 at 08:48 PM

No they're normal diffs. The idea is the engines drive the back tires *and* backdrive through the diff gears to the front of the car. Probably assumes Quaife type LSDs.


drmike54 - 8/12/04 at 08:48 PM

I agree with Aloupol. Unless there is a spool in the rearend this thing would have unequal torque right to left. What happens if one transmission shifts and the other doesn't?

[Edited on 8/12/04 by drmike54]


Sven - 9/12/04 at 09:02 AM

To circumvent driving the coast side of the diff, you could extend the jackshaft from the leftmost engine and connect both engines to it and then run a chain from the jackshaft to the crownside sprocket.

This might also ease problems (if it is a problem) with one engine giving less power that the other and causing torque steer (or whatever it's called in this application).

I haven't a clue if sending power from the crown into the pinion and along a driveshaft won't actually destroy something.

-Steve

[Edited on 12/9/2004 by Sven]


derf - 9/12/04 at 02:16 PM

Not a bad idea, but if both engines and 1/2 shafts are connected, independantly of the rear diff, won't the rear diff act like a solid diff? This would work as far as sending power to the front (even if using an open diff), but it would kill any type of performane that the car might have, except for straight line acceleration.

For some reason I think that they'd be better off driving the center drive shaft, with one of those fance straigt diffs (for front to back, then have a diff in the front for the front 2 wheeels, and same in the rear.

On another note, are they sharing their SW models?


sgraber - 9/12/04 at 03:02 PM

quote:
Originally posted by derf
On another note, are they sharing their SW models?


What part of the File are you looking to have? I can always ask...


Volvorsport - 9/12/04 at 04:53 PM

i think it would work if bothe engines were turned 90 degrees and turned the prop . the way thats engineered , both reaer wheels are driven by seperate engines , and theyre hoping , that the diff in the middle will drive the front wheels .

i think that diff would fail early since the gears have the helical part the wrong way to the drive . Not only that , but the centre prop is gonna turn at some hellish speed , unless of course i just spoke without thinking about gearing .


derf - 9/12/04 at 08:58 PM

Axles, engines, and chains, tried to figure out how to do chains, and I just kept replicating individual links, took a long time to keep moving the same part, and mating the pieces to form a chain, plus my chain looked kinda childish.


Rorty - 10/12/04 at 06:14 AM

That exact set-up has been done before. With a spool in the rear diff (understeer won't be the problem with front wheels driving too). One of the engines could be in the wrong gear or even drop a cylinder and it won't matter.
The front diff IS a front diff, and is therefore driving the correct way.


RallyHarry - 10/12/04 at 09:53 AM

... or you could go with hydraulics, I've checked it out and I really can't se the downside to it .
weight is low, cost is low, efficiency is high
www.parker.com


Rorty - 10/12/04 at 12:16 PM

quote:
Originally posted by RallyHarry
... or you could go with hydraulics, I've checked it out and I really can't se the downside to it .
weight is low, cost is low, efficiency is high
www.parker.com

Jeez, that's a nice looking wee motor! How far have you got with the remainder of the system; pump, filters, reservoir etc?


malcolmstoddart - 10/12/04 at 05:50 PM

could think about using "Gates Megadyne".. very strong timing style belt approx 50mm wide, able to put huge amounts of power through (we put 200 hp one direction and then change direction, at work) through similar widths and haven't had any problems. my pics show two input shafts common'ed off onto one output shaft..could make the side plates out of aluminium..surely someone will dispute this now..!!

email me for cad versions of same pics if you want..

[Edited on 10/12/04 by malcolmstoddart] Rescued attachment 2-3SHAFTS.JPG
Rescued attachment 2-3SHAFTS.JPG


malcolmstoddart - 10/12/04 at 06:13 PM

and heres another one.. Rescued attachment MEGADYNE.JPG
Rescued attachment MEGADYNE.JPG


sgraber - 10/12/04 at 07:52 PM

Whoah Malcom, there sure is a lot of white space around those drawings.... Just giving you a hard time.

The idea is sound IMHO, and I like it a lot. Both engines have their sprockets facing rearwards. Simple really. Not the most attractive method for mounting the engines, since there is no symmetry, but the output reversal is solved nicely and one can use an off-the-shelf car differential for the final drive. Rorty mentioned in one of his other posts (referencing chain and sprockets) about changing ratios to better suit automotive differentials. This holds true for your drive system as well. One can use any ratio differential and achieve the desired final ratio by choosing different size pulleys. Is it really this simple?

I have heard horror stories of belts not being able to handle the high torque loads of a clutch dump (for instance) and stripping out, but the latest belts by Goodyear appear to be much better in this regard.

Please read the following PDF for some neat info regarding the Goodyear belts. http://www.goodyearindustrialproducts.com/powertransmission/products/pdf/eagle_pd_belt.pdf

Does anyone know how expensive these belts and drive pulleys are? 150Hp range...

I forgot to say that adding an electric reverse to this setup would be incredibly simple too. What about an electric motor/alternator combo belt driven off the final drive?

Now I'm going off the deep end, but with a n electric motor/generator a controller and a few batteries you could easily implement a hybrid electric system, complete with regenerative braking, giving you reverse, the ability to boost low end torque from start AND you could cruise in a parking lot with the BEC engines turned off... Plus with dual engines you could turn one off while cruising to conserve fuel! Now all I need is another job to pay for this all.



[Edited on 12/10/04 by sgraber]


Aloupol - 10/12/04 at 08:49 PM

quote:
Originally posted by RallyHarry
... or you could go with hydraulics, I've checked it out and I really can't se the downside to it .
weight is low, cost is low, efficiency is high
www.parker.com


And what about the efficiency?
The mechanical efficiency of a whole gearbox is more than 90% (loss of power less than 10%) if my remembering is good, but I think it would be a far lower figure with all that oil runing in pipes at high speed and pressure around the car..


kb58 - 10/12/04 at 09:16 PM

As I posted above, this would work well for two sportbike engines, oriented north/south, feeding a standard IRS diff. The only problem I see with the above is keeping the belts tight. Why not dispense with the housing altogether and just put those cogged wheels on the output shafts of the sportbike tranny?

This could work really well for making a twin mid-engine sportbike-powered car, with it very easy to add a drive to the front tires...


RallyHarry - 10/12/04 at 09:50 PM

quote:
Originally posted by Aloupol
quote:
Originally posted by RallyHarry
... or you could go with hydraulics, I've checked it out and I really can't se the downside to it .
weight is low, cost is low, efficiency is high
www.parker.com


And what about the efficiency?
The mechanical efficiency of a whole gearbox is more than 90% (loss of power less than 10%) if my remembering is good, but I think it would be a far lower figure with all that oil runing in pipes at high speed and pressure around the car..



Efficiency is over 90%, starts at 98% at slower RPM (1K RPM) and decreases to 92-91% at > 6000RPM

That's OK in my world ...

Cheers


RallyHarry - 10/12/04 at 09:57 PM

quote:
Originally posted by Rorty
quote:
Originally posted by RallyHarry
... or you could go with hydraulics, I've checked it out and I really can't se the downside to it .
weight is low, cost is low, efficiency is high
www.parker.com

Jeez, that's a nice looking wee motor! How far have you got with the remainder of the system; pump, filters, reservoir etc?


Not very far, work seems to take to much time from my interest :-)
Also I was kind of hoping you could give me some hints since you have been down this alley before ...


Rorty - 10/12/04 at 11:44 PM

quote:
Originally posted by RallyHarry
Not very far, work seems to take to much time from my interest
Also I was kind of hoping you could give me some hints since you have been down this alley before ...

I have indeed, but as I mentioned in the other thread, it was a few years ago, and there was nothing (affordable) like that little Parker motor around. I am still convinced hydraulics would make the most flexible and efficient 4WD system if the whole thing could be contained and restrained to a practical weight limit. There are all sorts of hydraulic/viscous drives these days that don't seem to require large filtring or oil storage facilities, but I'm not a hydraulic engineer, nor do I currently have my finger on the associated pulse anymore.


Aloupol - 11/12/04 at 01:41 AM

quote:
Originally posted by RallyHarry
Efficiency is over 90%, starts at 98% at slower RPM (1K RPM) and decreases to 92-91% at > 6000RPM


Looks good.. Do you have info about the layout that gets this numbers?
I guess it's the whole system efficiency, so taking into acount the pipe diameter and lenght, and the efficiency of the pump and motors..


kb58 - 11/12/04 at 05:04 AM

98% is pretty good... but 90%... I don't know. If you have 200hp going through it, that leaves 10% as heat, or 20hp. 20hp * 750watts/hp = 15,000Watts of heat. That's a lot to get rid of.


Aloupol - 11/12/04 at 10:17 AM

If you have 200 ch so about 150 kw, your cooling and exhaust system blow away at least ...450 to 500 kW!!!
The thermodynamic efficiency of your engine is between 20% and 30% in average conditions.


CooperLight - 11/12/04 at 07:07 PM

yeah, but the parker type can only handle 62KW each,maximum -> ( 4x62 Kw in 4WD system)

Dunno about the heat, I think that the lower efficiency numbers are due to hydraulic oil passing through the (unsealed) pistons, not due to heat-transfer alone.

(Does that add up?, the energy has to go somewhere)


kb58 - 12/12/04 at 04:20 AM

Exactly, the energy has to go somewhere. 200hp in and 180hp out means 20hp is going out as heat.

BTW, regarding this whole 4WD thing... it's not going to work unless there's a third diff between the front and rear axle...


Rorty - 12/12/04 at 05:42 AM

quote:
Originally posted by kb58
BTW, regarding this whole 4WD thing... it's not going to work unless there's a third diff between the front and rear axle...


Not strictly true Kurt, but it would certainly make it a lot easier on the whole system if there was a centre diff.
Some of the 4WD hillclimb cars don't have a diff in them anywhere!


kb58 - 12/12/04 at 05:08 PM

True, by forcing it, the car can be made to turn, but it won't be polite to the poor tires. In a turn the front and rear axles are on different radii, so one axle or the other will be forced to scrub off the difference.


Rorty - 12/12/04 at 08:17 PM

It's funny how things go around: It used to be that motorsport lead the way and tyre scrub was frowned upon and efforts were made to reduce it in persuit of steering and traction perfection.
That largely seems to be the realm of the luxury saloon these days, while currently, many codes of motorsport are compelled to endure scrub (in all aspects) and leave it up to the tyre makers, personal tweaks and driver skill. Much more like sport IMHO.


RallyHarry - 13/12/04 at 10:57 AM

diff ?

If it's hydraulics, you can use electric-valves to move the force to each individuall wheel, and of course back to front ...
There's no end to how complicated it can be made ( probably too complicated :-)

Cheers


sgraber - 13/12/04 at 03:12 PM

quote:
Originally posted by RallyHarry
diff ?

If it's hydraulics, you can use electric-valves to move the force to each individuall wheel, and of course back to front ...
There's no end to how complicated it can be made ( probably too complicated :-)

Cheers


The result of 2 different threads of thought running in the same space.

Any referrence to Diff would be talking about the original subject matter, twin BEC mated to 4 wheel drive mechanical system.


malcolmstoddart - 7/1/05 at 05:24 PM

Mr Graber... thankyou for you kind comments about the acres of white visible... (mental note to oneself, less white showing on drawing) in my defence it was because I had just ripped them off a cad drawing and never reduced my canvas size...

In regards to the tensioning of the belts an eccentric cam on the "slack side" of the arrangement would suffice.

I have put a "bit" of thought into the turn one engine off and run on one to conserve fuel.. you would need separate gearchanges for this, otherwise when you knock one into neutral and engine off, other one will follow suit.