Board logo

Can anyone help me with my plumbing jigsaw?
-matt - 29/4/11 at 11:22 PM

well im almost ready to start plumbing my cooling system, but TBH i dont have a clue where anything goes to, so if anyone could help me that would be great.

the engine is a 2008 R1, VW polo Rad, and rover 25 expansion bottle.


ive made a diagram of all the connections here:





and the key:

A - Top of Radiator (32mm)

B - Bottom of Radiator (32mm)

C - Top of Engine

D - Thermostat (30mm)

E - Tiny (8mm) hose before thrmostat

F - Tiny (5mm) hose after thermostat

G - 13mm hose that goes onto the water/oil pump

H - Bottom of engine (25mm)

I - Top of expansion bottle (8mm)

J - Bottom of expansion bottle (17mm)



So if anyone could help me where the hoses go to that would be great, and much appreciated.

thanks


james h - 30/4/11 at 12:50 AM

This would be my best guess but someone will be along to correct this most probably:


StevieB - 30/4/11 at 06:59 AM

^^^^^^^^^That's roughly how I plumbed my 2000 5JJ R1 engine and never had an issue with cooling. I don't know if the later engine is any different though.


-matt - 30/4/11 at 08:54 AM

Thank you very much james, that looks nice and easy.

My only problem is my rad doesn't have a small connection on the top for the green line (rad bleed). So can i just take this off the top hose? Or do i need to do something else?

Thanks