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Author: Subject: spring rates
dblissett

posted on 20/1/04 at 08:40 PM Reply With Quote
spring rates

i am building a mcsorley 442 with a 2ltr pinto what spring rates should i start at for the front i know it will be wrong but i need to start some where
i have 180lbs for the back end
the dampers are spax if that helps
thanks dave

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chrisg

posted on 20/1/04 at 10:31 PM Reply With Quote
My 2ltr pinto car uses 300lb front springs, seems to be ok, MK use 350lb on the Indy.

Cheers

Chris





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stephen_gusterson

posted on 20/1/04 at 11:23 PM Reply With Quote
I have 350lbs on my v6 engined car.

beware - the angle of the shockers matters.

if the front shocks are vertical (never on a locost except the rears) then you get full rating.

If they lay at 45 degrees angle, the rating halves due to angular leverage.

this is from memory, so it might not be as linear as that, but you get the point

atb

steve






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craig1410

posted on 21/1/04 at 12:55 AM Reply With Quote
Steve,
Not trying to be clever (honest!) but I think it is actually Sin(45deg) which comes to about 70.7% of the spring rate acting vertically when the damper is lying 45 degrees off the vertical. If it was 60 degrees off vertical (ie. 30 degrees above horizontal) then you would get 50% of the spring rate acting vertically. At 30 degrees off vertical you would get 86.6% acting vertically.

Obviously it is better to have the shocker as vertical as possible otherwise you need stiffer springs for a given chassis weight and will place more loads on your suspension and shocker mountings as a result.

Cheers,
Craig.

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stephen_gusterson

posted on 21/1/04 at 01:10 AM Reply With Quote
no, well added craig. I said it was only approx! I know from a practical standpoint that once I mounted my shocks at a more vertical angle, i could back off the preload a lot to get the right ride height

atb

steve






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craig1410

posted on 21/1/04 at 01:18 AM Reply With Quote
Steve,
Yes I know you were only approximating and I'm glad you took my correction in the way it was intended

I meant to say last time that I have 275lb 8" springs in the front and even with minimum platform height it can keep my Rover V8 engine at a decent ride height. The Pinto is a bit heavier than the V8 I think so 300lbs would seem to be fair as long as the dampers are mounted on the side of the upper chassis rail rather than underneath. If they are underneath then perhaps a bit more tension would be required. Here's a piccy of my setup:


Cheers,
Craig.



[Edited on 21/1/2004 by craig1410]

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Alan B

posted on 21/1/04 at 03:01 AM Reply With Quote
Actually guys it's even more involved than that...because yes at 45 degrees the effective rate of the spring is around 70%....but the actual wheel rate is different because of the angles too...

Allan Staniforth explains it well in most of his books, but the sine calc is pretty close....

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nick205

posted on 21/1/04 at 08:45 AM Reply With Quote
If it's of any use the front springs on my Protech dampers supplied by MK for my Pinto'd Indy are 350lbs.

They are fitted at a fairly shallow angle, approx. 40~50°.

HTH

Nick






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stephen_gusterson

posted on 21/1/04 at 10:29 AM Reply With Quote
f&*ing suspension is always a minefield, isnt it.

someone sometime thought 'would be a great idea to have springs on this stagecoach to give a less bumpy rid when we hit a rut or rock'.

little did the gits know what they started


atb

steve






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dblissett

posted on 21/1/04 at 06:41 PM Reply With Quote
thanks lads i am now more confused than when i asked the question!!!!! ha ha
because my chasis is a 442 the shocks will be at a shallow angle so i think i will start at 325lb spring and take it from there
thank for the help dave

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dblissett

posted on 21/1/04 at 07:46 PM Reply With Quote
whoops

as usual i have got it arse about face because i have built a 442(+2 on the height) the shocks will be at a steeper angle so should i try 300lb springs
cheers dave

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Stu16v

posted on 21/1/04 at 09:51 PM Reply With Quote
Dave, you still have it arse about face mate.
Unless I am confused by your last posts....
quote:

Obviously it is better to have the shocker as vertical as possible otherwise you need stiffer springs for a given chassis weight and will place more loads on your suspension and shocker mountings as a result.



Or to put it another way, 300lb springs mounted vertically will hold more chassis weight than the same springs if mounted @ 45deg, for example.

HTH Stu.

[Edited on 21/1/04 by Stu16v]





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dblissett

posted on 22/1/04 at 10:00 PM Reply With Quote
?

steve
if i understand it
as the shocks get steeper the spring rate can come down
ie indy and avon shallow angle 350lb springs
more upright locost 300lb ish for the same weight engine
so my pinto is getting 300lb springs to start?
the more i learn the less i know

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craig1410

posted on 22/1/04 at 10:36 PM Reply With Quote
Dave,
You are correct!
I think the confusion may come from the wording. When you say "steeper" angle, I think that some people may visualise this as farther away from vertical. It's one of those terms where perception's can be different I think.

Anyway, you are correct that the closer the damper is aligned with the force of gravity (ie Vertically), the less spring strength is required. 300lbs seems to be reasonable to me but bear in mind that the free length of the spring is also important.

It might be possible to be a bit more scientific if you were able to estimate or measure your corner weights and then work out the difference between the spring's free length and the length it would be at ride height when fitted to the damper. If you then know the angle at which it will be mounted with respect to horizontal you can use the following formula to work out spring tension:

SpringPoundage = Wc / ((Lo-Lr) x Sin(a))
where Wc=corner weight in pounds
a = angle between damper and bottom wishbone (ie. 90degrees is vertical)
Lo is spring free length and Lr is spring length at desired ride height (both in inches)

Someone please check my sums!
HTH,
Craig.

[Edited on 22/1/2004 by craig1410]

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stephen_gusterson

posted on 22/1/04 at 11:31 PM Reply With Quote
the more they lay down, the less the effective rating.

atb

steve






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Simon

posted on 23/1/04 at 09:49 AM Reply With Quote
Just to confuse matters even more, as the spring is compressed the relative angle of mounting decreases, and spring rate increases

Or shouldn'r I have said that!

ATB

Simon






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dblissett

posted on 23/1/04 at 07:43 PM Reply With Quote
thanks

so in the end it will still be a bit of a trial
so i will start with 300lb 10.5" long springs and see how it goes
as i have ride height adjustment i hope to be some where close and use the adjustment for the final tuning
thanks for the help
dave

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JoelP

posted on 23/1/04 at 11:10 PM Reply With Quote
thats my reconing too, bodged the brackets and fix it when its all put together! Hopefully the wishbones will be level at the right ride height.






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craig1410

posted on 24/1/04 at 11:59 AM Reply With Quote
Joel,
If you know which dampers you will be using before you fix the brackets then it is very easy to put the brackets in the right place first time without any bodging. Spring rates are a bit of guesswork due to the uncertainty over corner weights etc but ride height is easy to predict.

I did it by drilling a piece of 3/4" square tubing with two holes exactly the correct spacing for the ride height I needed. I used GTS Tuning dampers and Darren has a PDF drawing of these on his website with recommended ride height positioning as well as the minimum and maximum stroke. (Note that the recommended ride height is not necessarily in the middle of the two extremes.) You then weld your lower wishbone shocker bracket in place, bolt it to the 3/4" drilled tube and bolt the shocker top bracket to the other end. Now set your car to desired ride height (think carefully about this mind) and then see where the top shocker bracket hits the chassis. I would recommend just firmly tack welding at this stage until you have your dampers and springs to ensure that you have enough clearance between the spring and the top wishbone.

Also bear in mind that theoretically the best lower wishbone position is with the outer balljoint centre level with the suspension pivot point centre. This is not usually the same thing as having the wishbone itself level and it will tend to slope upwards towards the chassis slightly.

My view on all the above is to set everything as close to "perfect" as possible within the parameters of the Locost design and within my own abilities (and without spending too much time on it). Then I have half a chance of getting a decent car at the end of the project. This is especially important with things which aren't so easy to change later unlike the springs which can be easily changed.

HTH,
Craig.

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JoelP

posted on 24/1/04 at 01:39 PM Reply With Quote
cheers craig, i've already done mine though! just meant that once the engine is in i'll adjust the platform to get it right again! thanks anyway.






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craig1410

posted on 24/1/04 at 02:07 PM Reply With Quote
Joel,
Yes as long as the spring rates are "close enough" then the platforms should be able to take up any minor adjustment. I think the only problem may come if the springs are way too light in which case you'll end up with coil binding under bump conditions due to the platform being so far up.
Cheers,
Craig.

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pbura

posted on 24/1/04 at 02:19 PM Reply With Quote
One technique I've seen here and there is to build initially with "shocks" made of 1" tube drilled at the ends for proper ride height.

Then, after the car is otherwise built up, weigh the corners and you will be able to initially spec the springs a bit more precisely.





Pete

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Stu16v

posted on 24/1/04 at 06:39 PM Reply With Quote
Sorry Dave, I've just re-read your posts, and with Craigs translation, you were thinking the same as me.

I shall confuse you (and myself) no further





Dont just build it.....make it!

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