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Author: Subject: Rosco's haynes Build
AlanH

posted on 7/3/16 at 09:58 PM Reply With Quote
Just read you thread Ross. Cracking work, an impressive example of what can be achieved.
A

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Digimon

posted on 8/3/16 at 10:18 AM Reply With Quote
Congratulations Ross
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JSArmstrong

posted on 10/3/16 at 08:09 PM Reply With Quote
What a fantastic and inspirational build Rosco! And congratulations!
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Rosco86

posted on 12/3/16 at 08:09 PM Reply With Quote
Cheers guys!!!

I've got a few hours here and there and got a bit more done, also reached a bit of a milestone

Made a bit of a bracket to mount my horns in a better position





A bracket to support the middle of the rear tub





Then today got the wheels on ready for the floor!





There was 8 of us and lifted it down a doddle, looks so much better on the floor!



Then my mate called by with his corner weight scales





And I'm so happy with the weight! I put everything in the car that's left to fit, only things missing is seats and harnesses, oh and a tank of fuel

Weight was 507kg so real happy with that, it's full of oil and coolant, so looking like 550kg max wet with the key in, no rubbish dry weights here!



Oh also the car was heavy on the left so should be nice when I get in, or heavy on the right!





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CosKev3

posted on 12/3/16 at 10:12 PM Reply With Quote
Mint

Word of warning when you first go to fill it with fuel,my hose is exactly the same as yours from filler to tank and its puss to put fuel in!
You gets loads of splash back and can't have the fuel going in more than half speed

[Edited on 12/3/16 by CosKev3]

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Rosco86

posted on 18/3/16 at 09:49 AM Reply With Quote
quote:
Originally posted by CosKev3
Mint

Word of warning when you first go to fill it with fuel,my hose is exactly the same as yours from filler to tank and its puss to put fuel in!
You gets loads of splash back and can't have the fuel going in more than half speed

[Edited on 12/3/16 by CosKev3]


ah ok mate, might get a cool jerry can then, just so i look cooler





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Rosco86

posted on 21/3/16 at 11:27 PM Reply With Quote
Bit of a late one tonight but I need to press on and get it finished!

Finally fitted my dash switch guards and label plates, well happy with it!













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CosKev3

posted on 22/3/16 at 08:07 AM Reply With Quote
Nice

Not sure if it's been mentioned already,but seeing as you have no steering lock fitted you will need a second security device for IVA.

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Rosco86

posted on 27/3/16 at 03:16 PM Reply With Quote
quote:
Originally posted by CosKev3
Nice

Not sure if it's been mentioned already,but seeing as you have no steering lock fitted you will need a second security device for IVA.


Cheers pal, yeah Ive read the iva manual and I think the ignition key counts as one and the factory engine imobilizer will count as the second, not 100% tho





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Rosco86

posted on 27/3/16 at 03:57 PM Reply With Quote
Got a few more jobs done

The front of the car was on the floor on the bump stops so had to make some plastic spacers





Sorted a brake light switch out








Next up a job I've been putting off for some reason, front indicators,

First up drilled a small hole to check it looked about right



I had to open some grommets up as the fiberglass is quite thick





Glued some indicators into some carbon tube





These will push in either side and join with this and the wires will come out the sleeving



My mate lent me his laser alignment gear, and left me to it!





Suspension all tight and cycle wing brackets fitted









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CosKev3

posted on 28/3/16 at 09:33 AM Reply With Quote
Getting a bit repetitive now saying 'awesome work' 'looks spot on' etc!!!!!

Really looking forward to seeing this in the flesh hopefully this year

What's the score with aligning it with no springs on the dampers?
Surely the alignment will be out again once the springs go on and you set up the ride height?
Also if that's the height your going to be running the car it doesn't look like you will have enough travel on your dampers,it will surely be bottoming out the damper under compression?

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Rosco86

posted on 5/4/16 at 08:36 PM Reply With Quote
quote:
Originally posted by CosKev3
Getting a bit repetitive now saying 'awesome work' 'looks spot on' etc!!!!!

Really looking forward to seeing this in the flesh hopefully this year

What's the score with aligning it with no springs on the dampers?
Surely the alignment will be out again once the springs go on and you set up the ride height?
Also if that's the height your going to be running the car it doesn't look like you will have enough travel on your dampers,it will surely be bottoming out the damper under compression?


Cheers mate, yeah hoping to get it finished soon!

No springs on as I've got the chassis sat on blocks at the ride height I'm going to run, 4" front 5" rear, I can't really corner weight and set ride height till it's all finished and wanted to get the alignment somewhere near,

No springs so I can check the bump steer,

After thinking about it your proberly right about the front travel, think I'm going to lift it up a bit, say 5" front, 6" rear

That will mean 4" front travel and 4" rear travel when it's on the bump stops, sound ok?





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Rosco86

posted on 5/4/16 at 08:46 PM Reply With Quote
Bit of an update

Front grill glued in



Got some wiring tidied up, still more to do but getting there, refitted the bulkhead to see how it fits



Fitted the fog and reverse lights







And yes that is my garage floor paint on my tyre grrrr

Got the rear lighting wiring almost finished, surprising how much kit you need!



Fuel breather fitted



Made a dibond divider to separate the footwell from the battery







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Rosco86

posted on 19/4/16 at 08:21 PM Reply With Quote
Bit more of an update,

Lifted my ride height up a bit, 5" front 6" rear, got all my camber and toe adjusted

Then checked the bump steer, to start with from ride height it full bump it was toeing in 4mm a side

After sliding the rack up a bit on the slots I've now got

0mm total toe at full droop

2mm total toe at ride height

2mm total toes at full bump

Which according to my mate who lent me the lasers should be ok



Just need to put the springs back on the shocks, and get the ride height correct and then corner weight it when it's finished and double check the alignment

Next up, I've filled my iva forms out and sent them off! Woo hoo





I have been on with other bits and bobs but still got a bit to do, I need to get cracking!





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hkp57

posted on 20/4/16 at 09:50 AM Reply With Quote
Its a great looking car and its a credit to you.

one question, does it annoy you as it does me that the Toyo R888 r tread patterns are not handed?

I just got a set and bugs the life out of me when you look at the car from the front and it looks like a tyre is on backwards knowing its not.

How hard would it have been for Toyo to tool up two molds





Fleet
SKC Raptor R - Hayabusa
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Rosco86

posted on 24/4/16 at 07:05 PM Reply With Quote
quote:
Originally posted by hkp57
Its a great looking car and its a credit to you.

one question, does it annoy you as it does me that the Toyo R888 r tread patterns are not handed?

I just got a set and bugs the life out of me when you look at the car from the front and it looks like a tyre is on backwards knowing its not.

How hard would it have been for Toyo to tool up two molds


Cheers pal, yeah how did you guess? Drives me nuts,





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Rosco86

posted on 24/4/16 at 07:13 PM Reply With Quote
Got a bit more done this weekend, not as much as I would of liked but it's slowly getting there

My mum sowed me a hand brake gator up



Which spured me on to make a padded centre for my wheel



And for people who think I don't bodge things



Made my vin plate



Finished the wheel arch light plinths, these took loads of work but they have turned out perfect,









Rear wiring loom all finished now, just a bit left to sort behind the dash







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Rosco86

posted on 25/4/16 at 07:45 PM Reply With Quote
Got a little job that was nagging me sorted tonight

The joint of the front indicator carbon tubes

Mk1 that I wasn't really happy with, wasn't really solid enough



Mk2 bit of nylon turned up and two bolts through the plastic into the tube, looks less of a bodge to



Well happy, as I've had the tube ready for the job for ages!







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Rosco86

posted on 30/4/16 at 04:31 PM Reply With Quote
Good half a day today trying to soft the wiring mess out, it's getting there but just needs a little bit more sorting then I will be able to live with it I think











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CosKev3

posted on 30/4/16 at 05:25 PM Reply With Quote
quote:
Originally posted by Rosco86
quote:
Originally posted by CosKev3
Getting a bit repetitive now saying 'awesome work' 'looks spot on' etc!!!!!

Really looking forward to seeing this in the flesh hopefully this year

What's the score with aligning it with no springs on the dampers?
Surely the alignment will be out again once the springs go on and you set up the ride height?
Also if that's the height your going to be running the car it doesn't look like you will have enough travel on your dampers,it will surely be bottoming out the damper under compression?


Cheers mate, yeah hoping to get it finished soon!

No springs on as I've got the chassis sat on blocks at the ride height I'm going to run, 4" front 5" rear, I can't really corner weight and set ride height till it's all finished and wanted to get the alignment somewhere near,

No springs so I can check the bump steer,

After thinking about it your proberly right about the front travel, think I'm going to lift it up a bit, say 5" front, 6" rear

That will mean 4" front travel and 4" rear travel when it's on the bump stops, sound ok?


I'm no expert! But yeah that sounds better

You've done something controversial with the rear arches

I know they fit both ways,but IMO yours are on back to front

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Rosco86

posted on 30/4/16 at 05:51 PM Reply With Quote
quote:
Originally posted by CosKev3
quote:
Originally posted by Rosco86
quote:
Originally posted by CosKev3
Getting a bit repetitive now saying 'awesome work' 'looks spot on' etc!!!!!

Really looking forward to seeing this in the flesh hopefully this year

What's the score with aligning it with no springs on the dampers?
Surely the alignment will be out again once the springs go on and you set up the ride height?
Also if that's the height your going to be running the car it doesn't look like you will have enough travel on your dampers,it will surely be bottoming out the damper under compression?


Cheers mate, yeah hoping to get it finished soon!

No springs on as I've got the chassis sat on blocks at the ride height I'm going to run, 4" front 5" rear, I can't really corner weight and set ride height till it's all finished and wanted to get the alignment somewhere near,

No springs so I can check the bump steer,

After thinking about it your proberly right about the front travel, think I'm going to lift it up a bit, say 5" front, 6" rear

That will mean 4" front travel and 4" rear travel when it's on the bump stops, sound ok?


I'm no expert! But yeah that sounds better

You've done something controversial with the rear arches

I know they fit both ways,but IMO yours are on back to front


Oh god, I just thought they went that way round, bit to late now, do you think it looks rubbish? Stressing now





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CosKev3

posted on 30/4/16 at 05:59 PM Reply With Quote
quote:
Originally posted by Rosco86
quote:
Originally posted by CosKev3
quote:
Originally posted by Rosco86
quote:
Originally posted by CosKev3
Getting a bit repetitive now saying 'awesome work' 'looks spot on' etc!!!!!

Really looking forward to seeing this in the flesh hopefully this year

What's the score with aligning it with no springs on the dampers?
Surely the alignment will be out again once the springs go on and you set up the ride height?
Also if that's the height your going to be running the car it doesn't look like you will have enough travel on your dampers,it will surely be bottoming out the damper under compression?


Cheers mate, yeah hoping to get it finished soon!

No springs on as I've got the chassis sat on blocks at the ride height I'm going to run, 4" front 5" rear, I can't really corner weight and set ride height till it's all finished and wanted to get the alignment somewhere near,

No springs so I can check the bump steer,

After thinking about it your proberly right about the front travel, think I'm going to lift it up a bit, say 5" front, 6" rear

That will mean 4" front travel and 4" rear travel when it's on the bump stops, sound ok?


I'm no expert! But yeah that sounds better

You've done something controversial with the rear arches

I know they fit both ways,but IMO yours are on back to front


Oh god, I just thought they went that way round, bit to late now, do you think it looks rubbish? Stressing now


Nothing on your car looks rubbish m8!!!!

I've just got it in my head the way they go,but they fit both ways so it's up to the builder tbh which they prefer

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CosKev3

posted on 30/4/16 at 06:04 PM Reply With Quote
Description
Description

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CosKev3

posted on 30/4/16 at 06:06 PM Reply With Quote
Description
Description


I just think the angled part looks better at the front,and flatter part on rear

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Rosco86

posted on 30/4/16 at 06:26 PM Reply With Quote
Yeah your right I think they do look better that way round, too late now though





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