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MIG welder capacity
02GF74 - 23/3/09 at 01:36 PM

when MIG welder specs can weld up to x mm mild steel, doesthat ment total tickness of both pieces? (surely it has to).

is there quick rule of thumb to say x Amp welder can weld up to y mm of mild steel?

where x = 120 Amp is of particular interest


tegwin - 23/3/09 at 01:41 PM

The "thickness" figure has always seemed a little spurious to me...

If you are clever how you notch or V the joint you can weld much thicker than they claim....


UncleFista - 23/3/09 at 02:26 PM

Have a look HERE there's a table showing what power you need for what thickness.

Cracking website with mucho info for welding amateurs (like me !)


BenB - 23/3/09 at 05:56 PM

Also check (same website) their info on the welding ability of the Clarke 90.

The quoted capabilities of Mig welders are often hopelessly optimistic.

I've got a Clarke 90 and it'll do 1.5-2mm max... I think Clarke say it'll do 3mm. No way. Not even with notching and 100% CO2....


zilspeed - 23/3/09 at 06:01 PM

quote:
Originally posted by BenB
Also check (same website) their info on the welding ability of the Clarke 90.

The quoted capabilities of Mig welders are often hopelessly optimistic.

I've got a Clarke 90 and it'll do 1.5-2mm max... I think Clarke say it'll do 3mm. No way. Not even with notching and 100% CO2....


When I made the engine crane trolley, I used 3mm equal angle.
That needed the 160 amp welder on spinal tap settings.
(Turned up to 11, because it's one louder than 10.)

CO2 as well.


David Jenkins - 23/3/09 at 06:12 PM

When I welded some 5mm plate I had to get my stick welder out - my 150A MIG just couldn't get it hot enough to make a proper weld pool (just got cold, brittle welds).

Fortunately I like stick welding...


dinosaurjuice - 23/3/09 at 06:53 PM

if you need to weld something thick make sure youve got a really good earth clamp and lead. the higher the resistance, the lower the welding current.

everything youll ever need to know about mig welding is on mig-welding.co.uk!


BenB - 23/3/09 at 08:14 PM

It's def true that a good earth is important. I put a new earth clamp on my mig recently and it was a revolation!!!


Peteff - 23/3/09 at 08:58 PM

My Erfi 170 will weld 6mm no problem and will probably go thicker but I never needed to. When I was at the foundry we used to flatten copper pipe round the end of the earth cable then drop a metal weight on it to earth to castings or use mole grips to clamp to plate.