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Robotic ali shaping
Rod Ends - 1/9/24 at 12:09 PM



[Edited on 1/9/24 by Rod Ends]

cool machine - $1M unfortunately

[Edited on 1/9/24 by Rod Ends]

[Edited on 1/9/24 by Rod Ends]


Slimy38 - 2/9/24 at 08:04 AM

I saw a variation of that, where instead of one tool acting against a bed it was a pair of tools pushing against each other. And at least on that one I could see lines where it had been formed, similar to a 3D printer. I wonder if this one has similar lines that would need to be cleaned up.

It's certainly great technology, but for that money I don't think the panel beaters of the world are going to be looking for alternative employment. Apart from the initial outlay I'm sure a skilled operator is going to want a decent salary.


nick205 - 2/9/24 at 09:20 AM

Looks impressive.

20 odd years ago (through work) I came across a sheet metal vacuum forming system. The company was called "Custom Metal Forms". It worked on a male mould with the sheet metal heated until pliant (but not droopy) then vacuum formed over the male mould. Impressive results, very £££££ process and the company survived about 2.5 years. Haven't seen or heard of it since. The metal used was an alloy of mainly Aluminium with some steel and Zinc. Parts limited to 1,000mm x 1,000mm (machine size limitation).


Rod Ends - 2/9/24 at 10:31 AM

quote:
Originally posted by nick205
Looks impressive.

20 odd years ago (through work) I came across a sheet metal vacuum forming system. The company was called "Custom Metal Forms". It worked on a male mould with the sheet metal heated until pliant (but not droopy) then vacuum formed over the male mould. Impressive results, very £££££ process and the company survived about 2.5 years. Haven't seen or heard of it since. The metal used was an alloy of mainly Aluminium with some steel and Zinc. Parts limited to 1,000mm x 1,000mm (machine size limitation).


https://en.wikipedia.org/wiki/Superplastic_forming

I remember that. Morgan switched to making their front wings by superplastic forming.


gremlin1234 - 2/9/24 at 06:50 PM

the ali forming looks nice, but it must end up paper thin,
I guess you could then spray a fiberglass matting or similar to the inside, and add fixing points.
plus 'finish' the outside with filler and paint.

then it could become a useful design/build method.


coyoteboy - 2/9/24 at 08:39 PM

Only paper thin if it started thin in the first place. And welded or folded edges/mountings are easily added surely?


gremlin1234 - 3/9/24 at 10:54 AM

quote:
Originally posted by coyoteboy
Only paper thin if it started thin in the first place. And welded or folded edges/mountings are easily added surely?

indeed, but if using thicker material a piece that size would not be completed in the 35 minutes the video claims.

but also good for prototyping, and potentially make moulds from it


bi22le - 4/9/24 at 01:09 PM

Smarter everyday (YT channel) did a really good behind the scenes episode of a very advanced company using a paired CNC system. It was very impressive what they could do.