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Welding polarity, a lesson learned.
the_fbi - 29/9/07 at 02:42 PM

Few weeks ago my trusty arc welder died, nothing wrong connectivity wise, just the coil breaking down it would appear.

So I bought a cheapy invertor (previous thread http://www.locostbuilders.co.uk/viewthread.php?tid=73301 ) and was slightly purturbed at the welds I was getting.

I didn't spend much time with it, as I had no current need to use it, but after 30 minutes playing with both mild and stainless I concluded that either I'd totally lost my touch, or that the rods were damp and ruined.

The other day I read thread where somebody mentioned that on an inverter you reverse the polarity for arc compared to tig.

Remembered this earlier and thought I'd just go check that I had actually connected the leads correctly.

Unfortunately I hadn't. I've always assumed the earth clamp is exactly that, and earth/ground/-ve clamp. Clearly with arc this isn't the case. The clamp is actually +ve!

I know the front of the welder (shown in other thread) clearly shows the earth clamp picture next to the +ve connection, but I'd just looked at the + and - pictures and connected accordingly.

So, after changing the electrode holder and earth clamp around, I now have this as a result.

Inv. Weld Test
Inv. Weld Test


Thats a 2.5mm (perhaps 2.1mm) rod, on 82 amps in the filleted corners created between 2 pieces of 20mm shs.

The slag just fell off, as it should, and the top of the weld is flush with the steel.

Photo isn't great, but its a nice weld

Given I've got to weld a a couple of flanges onto a cat and a cat bypass next weekend, in stainless, I'm glad its all working as it should be.

Chuffed

[Edited on 29/9/07 by the_fbi]


BenB - 29/9/07 at 03:19 PM

Show off

Looks good!


zilspeed - 29/9/07 at 03:59 PM

Just read your previous thread and he is listing these inverters again.

Good prices.


the_fbi - 29/9/07 at 04:20 PM

Last I saw he was listing 75 or 70's, not 105's ?


Mark. - 29/9/07 at 05:48 PM

Now try doing that hanging off scaffolding in the rain vert welding pipe


gazza285 - 29/9/07 at 06:07 PM

With low hydrogen rods.