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Author: Subject: Welding upsides down tips
Mr Whippy

posted on 24/11/14 at 12:47 PM Reply With Quote
Welding upsides down tips

Yeah this is not my fave at all but sometimes it just isn’t possible to avoid. I get good welds but always feel its wastes a lot of mig wire, maybe takes twice as much to do the same run the right way round. Is there a good way of doing this or it always just a pita?

I'm welding 3mm - 6mm plate onto good metal with a 175amp gassless mig (no I'm not switching to gas)

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loggyboy

posted on 24/11/14 at 12:53 PM Reply With Quote
I always find short burst to keep the weld pool as small as possible helps.





Mistral Motorsport

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cliftyhanger

posted on 24/11/14 at 01:18 PM Reply With Quote
Mainly a PITA, gravity is making a lot just fall out , where it would normally drop in the weld. And those bits that do fall end up down your boot/in your ear etc. Gasless is actually good for this type of stuff as it is more forgiving to less than perfect prep (yes, I use gasless too!)
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motorcycle_mayhem

posted on 24/11/14 at 06:05 PM Reply With Quote
It's PITA. Smell the burning hair, skin and everything else. If you're having to lay down on the floor under the job, then it really is awkward. At least you're welding thick stuff, the thinner stuff tends to get very thin as the metal drops out.

Can the job be rotated?

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blakep82

posted on 24/11/14 at 06:17 PM Reply With Quote
Just spent most of the morning doing this actually
18v wire speed around 3.5m/min,
This was for overhead fillets on 6mm plate though,

Are you welding butts or fillets?





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dave r

posted on 24/11/14 at 09:11 PM Reply With Quote
i hate welding upside down.... especially the moment when a bit of spatter drops in your ear and fizzes





I'd love to give my imaginary friend a great big hug,

but this jacket makes it impossible.

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Mr Whippy

posted on 24/11/14 at 09:52 PM Reply With Quote
yeah I have some right nasty burns on my arms, its just horrid to do

mostly fillet welds and cars too heavy to put upside down

glad I'm not the only one who finds it hard going

cheers

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blakep82

posted on 24/11/14 at 09:55 PM Reply With Quote
The settings I used today were for argon co2 80/20, so maybe need adjusting for gasless stuff, but hopefully a good starting point?





________________________

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don't write OT on a new thread title, you're creating the topic, everything you write is very much ON topic!

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DIY Si

posted on 25/11/14 at 09:58 AM Reply With Quote
Buy yourself a welding cap to go under the mask. Best thing I did after buying a reactive mask. It keeps my ears in one piece and all the crap out of my hair. And it was only £10 I think.





“Let your plans be dark and as impenetratable as night, and when you move, fall like a thunderbolt.”
Sun Tzu, The Art of War

My new blog: http://spritecave.blogspot.co.uk/

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pewe

posted on 25/11/14 at 10:51 AM Reply With Quote
Buy a pair of gauntlets.
About £4 from welding suppliers and stops molten metal searing through your overalls and embedding itself into your flesh - ask me how I know - scars still there three years on....
Cheers, Pewe10

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Dualist

posted on 25/11/14 at 05:06 PM Reply With Quote
I normally back the wire feed off a bit more that normal to stop any over build up of the weld pool and stop coldlap.





Rotary build coming soon...

quote:
Originally posted by RichardK
I recently discovered that pigs can p i s s sideways when being transported

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