Poll: Welding process you use on your chassis [View Results]
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Author: Subject: Welding process you use on your chassis
chriscook

posted on 26/8/05 at 04:38 PM Reply With Quote
My point was that the caterham chassis is brazed (by Arch), caterhams are all SVA'd. Therefore brazing must be acceptable for SVA.

(The cracking comment just comes from part of my job being fatigue analysis)

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JoelP

posted on 26/8/05 at 04:49 PM Reply With Quote
i picked up the mig for the first time in around a year, and was delighted to find im no worse than before! Which is just as well, as there's a bed and a pair of gates to make!






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907

posted on 26/8/05 at 07:07 PM Reply With Quote
Hi All.

I think this thread is getting confused.

Brazing, using a brass filler rod, is a capillary joint.
The brass flows between two layers the way solder does,
and as with solder, cleanliness is paramount, hence it's
outlawed for the welding of cars for Mot.

Chassis are Bronze Welded. A totally different ball game.
Bronze, when molten, has a higher surface tension, and is bead forming,
hence it can be used for welding fillets.
It does however flow through the joint to a certain extent, and form
a penetration bead on the underside.

Sorry chaps, just had to say that. The incorrect use of the term "brazing"
is one of my pet hates. Rant over.


Paul G






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Rorty

posted on 26/8/05 at 10:01 PM Reply With Quote
quote:
Originally posted by JoelP
i picked up the mig for the first time in around a year, and was delighted to find im no worse than before! Which is just as well, as there's a bed and a pair of gates to make!

Bed? Gates? Have you got a really ugly wife?





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Rorty

posted on 26/8/05 at 10:09 PM Reply With Quote
quote:
Originally posted by 907
Hi All.

I think this thread is getting confused.

Brazing, using a brass filler rod, is a capillary joint.
The brass flows between two layers the way solder does,
and as with solder, cleanliness is paramount, hence it's
outlawed for the welding of cars for Mot.

Chassis are Bronze Welded. A totally different ball game.
Bronze, when molten, has a higher surface tension, and is bead forming,
hence it can be used for welding fillets.
It does however flow through the joint to a certain extent, and form
a penetration bead on the underside.

Sorry chaps, just had to say that. The incorrect use of the term "brazing"
is one of my pet hates. Rant over.


Paul G

Brass alloy glue!
I'm aware of the differences of the two procedures (I've brazed (OK...bronze welded) more than one hillclimber). I think brazing has just become the modern day generic description of joining metal parts with brass/zinc or brass/tin and a gas torch.
The question still stands; does SVA have a problem with it and why?





Cheers, Rorty.

"Faster than a speeding Pullet".

PLEASE DON'T U2U ME IF YOU WANT A QUICK RESPONSE. TRY EMAILING ME INSTEAD!

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johnjulie

posted on 27/8/05 at 08:51 PM Reply With Quote
Bronze welding uses an alloy of 60% copper and 40% zinc. Giving a stronger joint than brazing.
Cheers John





JFDI
"Just F*****G Do It"

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Rorty

posted on 27/8/05 at 10:01 PM Reply With Quote
quote:
Originally posted by johnjulie
Bronze welding uses an alloy of 60% copper and 40% zinc. Giving a stronger joint than brazing.
Cheers John




BRASS is usually 67 percent copper and 33 percent ZINC, but BRONZE is made from copper with TIN and often other metals like nickel and with normally only trace amounts of zinc.
Brazing uses a rod that melts at about 450 degrees C. In other words, the rod melts, the metal doesn’t. Brazing uses capillary action, which is similar to a paper towel absorbing water. The metal is heated and a brass rod is melted onto the surface. The process uses adhesion (it sticks to the surface) versus cohesion (when the filler metal becomes one with the metal, Grasshopper) as in braze/bronze welding. In brazing, the metal being brazed does not melt.





Cheers, Rorty.

"Faster than a speeding Pullet".

PLEASE DON'T U2U ME IF YOU WANT A QUICK RESPONSE. TRY EMAILING ME INSTEAD!

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johnjulie

posted on 30/8/05 at 06:39 PM Reply With Quote
"Cohesion", is when two metals stick together, "Fusion" is when two metals join together.
Cheers John





JFDI
"Just F*****G Do It"

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Peteff

posted on 30/8/05 at 07:45 PM Reply With Quote
What's welding then? Where has it gone to or is it fusion or fission? I've lost the thread here, am I becoming incohesive? Anybody going to mention mig brazing just to add more fuel to the fire. I'm using Marmite to stick my next chassis together, try getting the lid off that after it's welded itself on for a couple of weeks. Joel, if you have to go to those lengths to keep her in it's time you let go, set her free you know it's the right thing to do

[Edited on 30/8/05 by Peteff]





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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Simon

posted on 30/8/05 at 08:52 PM Reply With Quote
Well, My chassis was TIG welded, I do bronze/mild and stainless welding at work. Also do soldering for small metal imperfection but generally avoid cos it's a pain in the final colouring process

And, the best bit, now my car is nearly finished, I finally bought a MIG. Never done it before, but just been playing with it. How easy is that!!!!!!!!!!!!!! Bit more playing around and I'll be happy

BTW It's an ESAB C150. Comments welcomed

ATB

Simon

[Edited on 30/8/05 by Simon]






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JoelP

posted on 30/8/05 at 09:01 PM Reply With Quote
quote:
Originally posted by Peteff
Joel, if you have to go to those lengths to keep her in it's time you let go, set her free you know it's the right thing to do










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