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Author: Subject: crush tubes
JoelP

posted on 4/6/06 at 02:36 PM Reply With Quote
crush tubes

i need to make a crush tube to prevent a 10mm bolt deforming a piece of 25mm square tube. Im guessing a piece of 13mm 16g tube wont take a 10mm bolt down the middle? Does anyone have any tips? How about 13mm 20g, or maybe 19mm tube with a washer welded on each side to keep the bolt central? Might seem like a daft question, im sure i could sort it myself, but id like to see if anyone has a good solution that i might've missed.

Cheers!

FWIW, this bolt will be one of 4 holding a freelander diff in place. I like the idea of welding a 3mm washer inside as this will make it easier to remove the diff (not such a tight fit)

[Edited on 4/6/06 by JoelP]

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andrew.carwithen

posted on 4/6/06 at 02:55 PM Reply With Quote
I had a similar problem when I was making up the cradle for my Fireblade engine.
I went along to my local B&Q superstore where they stock both M10 bolts and mild steel tube.
Picked up a bolt and went over to the tube section and went through them until I found one that the bolt fitted snugly!
HTH,

Andy.

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Peteff

posted on 4/6/06 at 03:21 PM Reply With Quote
Use the 16g tube and run a 10mm drill through it





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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JoelP

posted on 4/6/06 at 03:31 PM Reply With Quote
Thats what i should've done pete, ive ended up just using the 19mm tube though cos i wanna get it done! Plus, it means that my holes dont need to be too accurate, as i can correct it when i put the washer on. Cheers!
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02GF74

posted on 6/6/06 at 04:00 PM Reply With Quote
quote:
Originally posted by andrew.carwithen
I went along to my local B&Q superstore where they stock both M10 bolts and mild steel tube.
Picked up a bolt and went over to the tube section and went through them until I found one that the bolt fitted snugly!



hey, me too - most of the tubing seems to be 1 mm wall thickness and comes in 2 mm increments so ideal for the purpose.

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