Printable Version | Subscribe | Add to Favourites
New Topic New Poll New Reply
Author: Subject: Casting Polyurethane
Alan B

posted on 13/12/06 at 07:32 PM Reply With Quote
Casting Polyurethane

Anyone done it?

Thinking of suspension bushes in particular. Looking for ideas/guidance on actual tooling sizes etc. E.g. say I need bushing that is nominally 0.875" OD and 0.5" ID what sizes would you actually aim for?

Cheers,

Alan

View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
liam.mccaffrey

posted on 13/12/06 at 08:11 PM Reply With Quote
not done pu, but done a bit of room temp vulcanising (RTV) rubber, not much use sorry





Build Blog
Build Photo Album

View User's Profile View All Posts By User U2U Member
JonBowden

posted on 13/12/06 at 10:13 PM Reply With Quote
I might be missing the point here. I thought the material came in rods that were machined to size on a lathe.
I know that is how a similar material called Devlon is worked.





Jon

View User's Profile View All Posts By User U2U Member
MkIndy7

posted on 14/12/06 at 12:14 AM Reply With Quote
Think it depends on the Grade and Stiffness of the stuff your making it out of.

Hard PU can be machined.. the stuff thats like more like the hardness of rubber is very hard to machine.

We made some PU engine mounts for Tin-top and there still a little too hard for comfortable road use and they were a nightmare to cut it just tore at the material on the lathe.

View User's Profile E-Mail User View All Posts By User U2U Member
DarrenW

posted on 14/12/06 at 09:07 AM Reply With Quote
All of the bought bushes ive seen are moulded PU. An ex work colleague set up a business doing PU moulding for assembly systems. Took him quite some time to get the grades correct and calculate shrinkage etc. The hard work was in the moulds, although bush moulds are somewhat simpler. The PU he was using wasnt cheap and came in 5l tubs iirc. It had a special mixing gizmo. I wouldnt know where to start for small jobs. id just buy new ones from Mac#1 if i needed to replace any.






View User's Profile E-Mail User View All Posts By User U2U Member
designer

posted on 14/12/06 at 09:25 AM Reply With Quote
Buy rod and machine.

I think I read somewhere that it should be kept in the fridge before machining.

View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
Peteff

posted on 14/12/06 at 12:23 PM Reply With Quote
I've mentioned before, my nephew makes false teeth (dental technician) and they use a mix for them. I'll probably see him this weekend so I'll ask what stuff they use and if it's available in softer grades.





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

View User's Profile View All Posts By User U2U Member
Alan B

posted on 14/12/06 at 01:36 PM Reply With Quote
Cheers guys.

Thanks for the info. I've machined them in the past, and it's not much fun to put it mildly....Buying them makes sense except for having to use existing sizes and buy from the UK...pricing is good, it's just the hassle.

Soooo...I looked at the cost of castable PU and it works out very reasonably per bush..I can make say a 10 or 12 piece mould very easily.

I'll keep you posted and share what I learn.

Alan

View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
Angel Acevedo

posted on 9/10/07 at 12:49 AM Reply With Quote
Just found
Hope it helps...
http://www.bjbenterprises.com/shored.html






Beware of what you wish.. for it may come true....

View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
Angel Acevedo

posted on 14/1/08 at 05:56 AM Reply With Quote
quote:
Originally posted by Alan B
Cheers guys.

Thanks for the info. I've machined them in the past, and it's not much fun to put it mildly....Buying them makes sense except for having to use existing sizes and buy from the UK...pricing is good, it's just the hassle.

Soooo...I looked at the cost of castable PU and it works out very reasonably per bush..I can make say a 10 or 12 piece mould very easily.

I'll keep you posted and share what I learn.

Alan




Alan,
Any progress??
I live in Mexico, and I haven`t been able to find PU Bushings on the sizes I need.
Thanks.





Beware of what you wish.. for it may come true....

View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member

New Topic New Poll New Reply


go to top






Website design and SEO by Studio Montage

All content © 2001-16 LocostBuilders. Reproduction prohibited
Opinions expressed in public posts are those of the author and do not necessarily represent
the views of other users or any member of the LocostBuilders team.
Running XMB 1.8 Partagium [© 2002 XMB Group] on Apache under CentOS Linux
Founded, built and operated by ChrisW.