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Author: Subject: Drilling Stainless - Tips Please
BigDawgV8

posted on 15/6/08 at 08:28 PM Reply With Quote
Drilling Stainless - Tips Please

Hi All,

Does anyone have any tips for drilling stainless steel without work hardening it and wrecking drill bits!
Lots of lube and slow speed, what else?

Any help much appreciated.

Cheers

[Edited on 15/6/08 by BigDawgV8]

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clairetoo

posted on 15/6/08 at 08:31 PM Reply With Quote
Lots of lube and slow speed





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stuart_g

posted on 15/6/08 at 08:40 PM Reply With Quote
I have found that small drill bits need to be done at speed. large drill bits done slow, both with lube. The only drill I could get to work for small drill bits was my air drill. Battery and electric drill did not work. You also need to keep steady pressure on the drill at the same time. This was what I found when drilling a robin hood 2b chassis but that could have been down to the stainless they used.
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macspeedy

posted on 15/6/08 at 08:43 PM Reply With Quote
cobalt steel drill bits, and COOLANT!

[Edited on 15/6/08 by macspeedy]

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macspeedy

posted on 15/6/08 at 08:45 PM Reply With Quote
COOLANT start small and TAKE YOUR TIME !!!
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andrew-theasby

posted on 15/6/08 at 08:55 PM Reply With Quote
I drill a pilot hole then open up with taper reamers at work, they just push through effortlessly and last fairly well too. Dont know how much they cost tho, i dont buy them for work.
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Michael

posted on 15/6/08 at 08:55 PM Reply With Quote
stuart_g is correct, with speeds and drills.

Small drill needs to be quite fast, and large drills quite slow.

Sharp drills are a must too.

I find a sign of a good drill & speed is if you get a spiral of metal of material then its a good cut, small dust (normaly from large drill) then speed is to fast.

I haven't drilled stainless though.

[Edited on 15/6/08 by Michael]

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MikeCapon

posted on 15/6/08 at 08:57 PM Reply With Quote
Rocol is the best lube I have found for stainless. Another tip is to 'rest' the bit frequently.





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BenB

posted on 15/6/08 at 09:12 PM Reply With Quote
Less need to "rest" the bit if you're using enough lube but certainly they cut best when cold....
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NS Dev

posted on 15/6/08 at 09:18 PM Reply With Quote
slow + coolant + lots of cutting pressure, whatever size drill you are using, use about 1/2 the revs you would use on mild steel.





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tegwin

posted on 15/6/08 at 09:36 PM Reply With Quote
You need quite a wide angle cobalt stub drill..


Basically a short series HSS drill bit coated in cobalt.....will really cut through, just dont over heat the metal or it will go rock hard...





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dhutch

posted on 15/6/08 at 10:06 PM Reply With Quote
I would back up the 'slow, push hard, keep cool' routine for larger holes in stainless.
- For best obviously a pillar drill is good, but sharp/cobolt bits works too...



Daniel

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Hellfire

posted on 15/6/08 at 10:22 PM Reply With Quote
There are a number of recommendations when drilling stainless. Firstly - it depends upon the type. Usually it is 316... but loads more are available 304, 303 etc etc all with differeing cutting characteristics.

1. Use a good quality 5% Cobalt TiN Coated drill if you can lay your hands on one. Make sure it is correctly ground with the web thinned to 1mm max. (This helps to reduce chisel point heat).

2. Go slow with the speed but more importantly do not allow the drill to rub. This will work harden the material and make the matter much worse. Keep on the feed constantly and keep very cool with copious amounts of lubricant.

3. Where good safety glasses/goggles as when the drill snaps they can fly anywhere...

Good luck!

Steve






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owelly

posted on 15/6/08 at 10:58 PM Reply With Quote
As said but I don't agree with the start small and use slightly larger drill as you go until you get to what size you need. I find that a 3or4mm pilot is a good start. Use a good cutting fluid or paste and keep the bit cutting. As soon as it feels as though it's not cutting. Stop and find out why.
Then go for the big bit. Using the slightly increasing sized drills, causes them to overheat on the very ends of the cutting edges which hardens the metal.
Go for the large, keep it cutting and use the swarf to carry the heat away from the work. If you have clouds of smoke off the lubricant. Stop. Check the bit for sharpness. Let everything cool. Continue.
Repeat to fade.........





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hughpinder

posted on 16/6/08 at 08:29 AM Reply With Quote
I can confirm that cobalt drills are dangerous when they snap - I was drilling a hole in a boot for a friend once and the drill snagged and shattered - cut one finger to the bone and we had to pull the other bits out of the steel sides of the boot with pliers!
Hugh

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