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Author: Subject: Cutting holes in Carbon Fibre
omega0684

posted on 16/5/09 at 11:01 PM Reply With Quote
Cutting holes in Carbon Fibre

can anyone recommend the tools that i need to cut holes in carbon fibre sheet, i did my backplate with circular saw cutter but they blunted and nearly melted within minutes!
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twybrow

posted on 16/5/09 at 11:55 PM Reply With Quote
Jigsaw with tungsten carbide blade (from B&Q), or a hacksaw, or chain drill then hacksaw and file. Also, air cut off tools and mini Dremel discs work well.
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LBMEFM

posted on 17/5/09 at 05:55 AM Reply With Quote
Rough cut then Dremel, but wear a mask, carbon fibre dust is horrible, it also makes your hands itch so gloves are a good idea.
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MakeEverything

posted on 17/5/09 at 07:41 AM Reply With Quote
quote:
Originally posted by LBMEFM
Rough cut then Dremel, but wear a mask, carbon fibre dust is horrible, it also makes your hands itch so gloves are a good idea.


Yes, do it outside, wear overalls, gloves and a mask and googles.
Its is really nasty stuff - worse than fibre glass - when it gets all over you.





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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Richard Quinn

posted on 17/5/09 at 08:22 AM Reply With Quote
TBH they must have been pretty cr*ppy holesaws. I've never had a problem going through carbon/epoxy. My favourite weapon of choice for all things cf, grp etc are the diamond jig saw blade and the diamond cut-off wheel for my dremel. Remarkably cheap for how long they last too.
e.g. saw blades HERE

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BenB

posted on 17/5/09 at 09:01 AM Reply With Quote
Hole-saw. Things tend to go blunt when they've over-heated. So go slower
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Steve Hignett

posted on 17/5/09 at 09:01 AM Reply With Quote
PERMAGRIT TOOLS
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Hellfire

posted on 17/5/09 at 10:10 AM Reply With Quote
Anything with CBN (Cubic Boron Nitride) or PCD (Polycrystalline Diamond) grit in it... Just keep the revs down... overheating will kill the substrate holding the grit in place.

Steve






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