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Author: Subject: Is there a locost swaging tool?
smart51

posted on 28/6/10 at 08:42 AM Reply With Quote
Is there a locost swaging tool?

I'm planning to make a sheet metal seat for my singles seater. To keep the weight down, I want to punch and swage some 50mm or so holes in the metal. Swaging tools are quite expensive, as are sheet metal punches. Is there a locost way of doing this?






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myke pocock

posted on 28/6/10 at 08:52 AM Reply With Quote
On my front panels where the wishbones exit I swaged the edge of the holes by first drilling holes with a hole saw. I then cut a similar sized hole in a bit of thick MDF then chamfered the edge of the hole all around to the profile I wanted. Then place the panel over the hole and gently work around tapping the alloy into the chamfer. I used a domed wooden hammer but a rubber faced hammer should do equally as good. Time intensive but CHEEP, Locost and effective.
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iank

posted on 28/6/10 at 08:58 AM Reply With Quote
You can make your own from mdf or steel (if you have the use of a lathe).

Cheapest I've seen for pre-made tooling are here:
http://stores.shop.ebay.co.uk/FAB-PARTS-2009__W0QQ_armrsZ1

Using a bearing under the nut makes things easier.

Using a 50mm hole saw is fine but needs more cleaning up than a punched hole.

Depends how many you want to do really.





--
Never argue with an idiot. They drag you down to their level, then beat you with experience.
Anonymous

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jossey

posted on 28/6/10 at 10:12 AM Reply With Quote
http://www.locostbuilders.co.uk/viewthread.php?tid=138582
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smart51

posted on 28/6/10 at 10:19 AM Reply With Quote
quote:
Originally posted by jossey
http://www.locostbuilders.co.uk/viewthread.php?tid=138582

Good for swaging pipes. I'll have a think and see if it can be adapted for swaging holes in sheet metal. I bet something could be done.






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MakeEverything

posted on 28/6/10 at 03:04 PM Reply With Quote
Ive got one made out of steel, and also have two ali seats that i was going to swage. The tool will fir the holes cut in the seats, i just havent done them yet.

U2U me if you are interested in the seats and the tool.





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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MakeEverything

posted on 28/6/10 at 03:19 PM Reply With Quote
This is the picture of my seats.








Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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