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Author: Subject: How to make a bellhousing! and other things...
coozer

posted on 5/1/11 at 09:22 PM Reply With Quote
How to make a bellhousing! and other things...

Came across this interesting thread on Turbosport where a guy has done loads of fabrication, including a bellhousing!

TOP WORK!





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eddie99

posted on 5/1/11 at 09:25 PM Reply With Quote
Good find, Some interesting ways to do things there and some nice work!





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blakep82

posted on 5/1/11 at 09:27 PM Reply With Quote
wow, very good work, but that bell housing looks a little er, heavy





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Stuart_B

posted on 5/1/11 at 09:29 PM Reply With Quote
wow that is a great find.

like the metal work

stu





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MikeRJ

posted on 5/1/11 at 09:42 PM Reply With Quote
quote:
Originally posted by blakep82
wow, very good work, but that bell housing looks a little er, heavy


The standard cast iron Ford one is ridiculously heavy though, don't suppose this weighs any more and at least it's nice and strong

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blakep82

posted on 5/1/11 at 09:44 PM Reply With Quote
^ yeah, true enough, i've only ever handled aluminium ones. never had the pleasure of lifting a cast iron one





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slingshot2000

posted on 5/1/11 at 10:10 PM Reply With Quote
How the hell did a MK1 Escort end up in Serbia back in 1989, I cannot imagine that it was an export market that Ford wanted to chase, or was allowed to!
Saying that, I do have a photo somewhere, of a very tidy MK1 Cortina being used as a mobile advertising board in Prague. This pic was take on my stag wekend about 7 years ago.
Cracking ideas on show !

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DIY Si

posted on 5/1/11 at 10:15 PM Reply With Quote
And he's doing it all in slippers too!





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marcjagman

posted on 5/1/11 at 10:18 PM Reply With Quote
Maybe this is sort of a Mk1 version? Now everyone has seen it there will doubtless be ideas on how to make it lighter.
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James

posted on 5/1/11 at 10:38 PM Reply With Quote
At school I made a base for a mini wind turbine project I was doing.

Cast in aluminium from a wooden shape I'd made. Then set it in sand to make a mold, removed the wood and poured in liquid aluminium!

The CDT department used to get us all to bring in old Coke cans etc. to melt down for the aluminium! lol!


I'm not sure how DIY-able the melting down/casting process is. But would it be a reasonable way of making a bell housing your self but with the weight of ali instead of steel?

Make it out of steel/MDF/whatever then cast it yourself? Wouldn't take *that* much ali...

Or atleast make the model yourself and find an engineering place that would do the ali cast for you?


Any thoughts in if it's possible?


Cheers,
James

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MakeEverything

posted on 5/1/11 at 10:40 PM Reply With Quote
Love it. Very talented guy.





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Dusty

posted on 6/1/11 at 12:26 AM Reply With Quote
Always wondered how you line it all up when making a bellhousing so the input shaft is centred and parallel to the crank. If it was that easy many of us could join any engine to any RWD box by knocking one up.
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Strontium Dog

posted on 6/1/11 at 12:53 AM Reply With Quote
quote:
Originally posted by Dusty
Always wondered how you line it all up when making a bellhousing so the input shaft is centred and parallel to the crank. If it was that easy many of us could join any engine to any RWD box by knocking one up.


It is that easy as long as you can match the gearbox input shaft to a spigot bearing and find/make a clutch combo that works! My Mate made one up to put a V8 Rover into a Hilux! Piss of the proverbial. Just made the plates up for the engine and the box using a plasma cutter, then stick welded pieces of plate in a bit at a time. Rotate the gearbox shaft to make sure that it does not bind in the spigot bearing evey time you make a new tack. If it binds adjust with the big hammer technique Lots of little stiches all over untill it is fully welded up. If you want to get tecnical, which he isn't, you could even use a dial gauge and clock the shaft, but he did it without

[Edited on 6/1/11 by Strontium Dog]

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2cv

posted on 6/1/11 at 07:47 AM Reply With Quote
quote: wow, very good work, but that bell housing looks a little er, heavy

My thoughts entirely until I remembered that the standard bellhousing is cast iron. He does actually say that both weigh the same.

This is a really good example of what can be done with no more than hand tools and without spending a fortune; you can imagine his satisfaction at what he has achieved. It looks like he doesn't even have a hole say to bore out the manifold flanges so he's obviously not daunted by chain drilling and lots of filing. A fascinating read.

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The Black Flash

posted on 10/1/11 at 03:08 PM Reply With Quote
quote:
Originally posted by 2cv
quote: wow, very good work, but that bell housing looks a little er, heavy

My thoughts entirely until I remembered that the standard bellhousing is cast iron. He does actually say that both weigh the same.

This is a really good example of what can be done with no more than hand tools and without spending a fortune; you can imagine his satisfaction at what he has achieved. It looks like he doesn't even have a hole say to bore out the manifold flanges so he's obviously not daunted by chain drilling and lots of filing. A fascinating read.


Indeed, inspirational stuff

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coozer

posted on 10/1/11 at 03:25 PM Reply With Quote
And, like buses, two come along at once!

http://www.alfabb.com/bb/forums/engine-conversions/45832-alfa-bmw-alfa-motor-e30-body.html





1972 V8 Jago

1980 Z750

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owelly

posted on 10/1/11 at 04:38 PM Reply With Quote
I had more than a small part in the Xworks Alfa/bmw project!





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