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Author: Subject: Cutting method?
marktigere1

posted on 10/8/04 at 09:14 AM Reply With Quote
Cutting method?

Searched but cannot find the most accurate method of cutting the chassis tubes.

Best method/suggestions?

I was thinking of using an angle grinder attached to a stand eg. as sold by Screwfix? then a file etc.





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I love speed :-P

posted on 10/8/04 at 09:33 AM Reply With Quote
that what we used, and it worked very well, but watch your fingers, as it can take them off dead easy, but other than that they are gr8, however you r best using a 5" of greater angle grinder with flat discs





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type 907

posted on 10/8/04 at 10:42 AM Reply With Quote
Hi

I bought one of those horizontal band saws, not locost I know, for £170.
The idea was to sell it afterwards, but it's soooo handy I'v kept it.
Cuts dead square, set it at any angle, even cuts compound angles. Just cut & tack.
Anyone wants to buy a file? Very little use!!!

Paul G





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garage19

posted on 10/8/04 at 10:50 AM Reply With Quote
I'm with Paul on the band saw. Great bit of kit... even better if you can pop round and use someone elses!

If you mark the steel up first it would prob only take you 15 mins to cut.

DC






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liam.mccaffrey

posted on 10/8/04 at 10:55 AM Reply With Quote
i am going to use a 230 mm metal cutting grinding disc in a cheapo compound mitre chop saw for a locost option, or i will get an 8" slitting saw blade this will be better probably but more expensive





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marktigere1

posted on 10/8/04 at 11:25 AM Reply With Quote
Thanks for the replies





If a bolt is stuck force it.
If it breaks, it needed replacing anyway!!!
(My Dad 1991)

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Bob C

posted on 10/8/04 at 11:27 AM Reply With Quote
Real men use a 12" hacksaw & a protractor setsquare thing.
I suspect it's actually quicker than the powered alternatives after all the setting up is gone through!
Bob C

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RPS

posted on 10/8/04 at 02:34 PM Reply With Quote
I've just completed my chassis, and cut it all by hand with a good quality hacksaw. Glad I did it that way in the end, it improved my skills and saved money. I only used two hacksaw blades in the whole process!

RPS

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jack trolley

posted on 10/8/04 at 07:17 PM Reply With Quote
Screwfix now do a Mini Cut Off Saw for £39.99:
http://www.screwfix.com/app/sfd/cat/pro.jsp?id=26358&ts=65123

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RoadkillUK

posted on 10/8/04 at 07:22 PM Reply With Quote
Do it by hand.




P.S. My brother did most of the cutting





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crbrlfrost

posted on 10/8/04 at 10:37 PM Reply With Quote
I have to say the horizontal bandsaw is pretty nice. Had my brother do the cutting while I did the tacking and welding so we were working at a similar pace. By the time I had set up and tacked one section, he had cut and was setting up the next. And he only lost three fingers. Cheers!
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Cita

posted on 11/8/04 at 03:03 PM Reply With Quote
real men do it with their hands (and a hacksaw)

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leto

posted on 12/8/04 at 11:00 AM Reply With Quote
We use a angle grinder on a stand, mounted on parts from a couple of tile cutters. Would have prefer a band saw but it was out of budget. There is a “protractor” drawn on the board, a 750mm square with one corner at the support near the cutter. From a spread sheath table the desired angle is transformed to a point on the 750mm square. The resolution is better than 0.1 degree. The 3-D- members, like LA/LB, is somewhat trickier, there are drawings in an other thread some were.
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marktigere1

posted on 12/8/04 at 01:38 PM Reply With Quote
Thanks for all the responses

Didn't know there were so many 'Real Men' on the forum?

Cheers

Mark





If a bolt is stuck force it.
If it breaks, it needed replacing anyway!!!
(My Dad 1991)

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