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Author: Subject: Removal of Spark Plugs
Macbeast

posted on 23/11/11 at 02:12 PM Reply With Quote
Removal of Spark Plugs

With ( presumably ) steel spark plugs in an aluminium alloy head, is it better to try to unscrew them with the head hot, or cold ? ( Thinking about differential expansion )





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Autosri

posted on 23/11/11 at 02:29 PM Reply With Quote
I would do it all cold as when you put them back in an torque them up you should get the setting right
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nick205

posted on 23/11/11 at 02:37 PM Reply With Quote
I've removed and re-fitted them hot and cold many times and not had any issues.






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designer

posted on 23/11/11 at 02:45 PM Reply With Quote
Don't forget anti-seize when you install, and try not to use the copper stuff.
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r1_pete

posted on 23/11/11 at 02:46 PM Reply With Quote
If the plugs are tight removing them with head hot can help.

I put them in cold with a dab of copper grease on the threads.

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Autosri

posted on 23/11/11 at 02:49 PM Reply With Quote
I think ngk specify not use and grease or anything
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designer

posted on 23/11/11 at 02:53 PM Reply With Quote
quote:

I think ngk specify not use and grease or anything



Alloy + steel + heat = galvanic corrosion

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r1_pete

posted on 23/11/11 at 02:59 PM Reply With Quote
quote:
Originally posted by designer
quote:

I think ngk specify not use and grease or anything



Alloy + steel + heat = galvanic corrosion



Agree I've been using a little copper grease for years, on cars and bikes, never had a running issue, or an unmovable plug.

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zetec

posted on 23/11/11 at 02:59 PM Reply With Quote
I think the use of grease can cause they to be overtightened. I never bother with copper grease but tighten with a torque wrench and never had any issues.





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MakeEverything

posted on 23/11/11 at 03:01 PM Reply With Quote
quote:
Originally posted by r1_pete
quote:
Originally posted by designer
quote:

I think ngk specify not use and grease or anything



Alloy + steel + heat = galvanic corrosion



Agree I've been using a little copper grease for years, on cars and bikes, never had a running issue, or an unmovable plug.


+1





Kindest Regards,
Richard.

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hughpinder

posted on 23/11/11 at 04:23 PM Reply With Quote
I always put on copper grease. I've only once had my car serviced by a garage, and when I came to do the next service I couldnt get one of the plugs out (Honda VTEC). Tried hot, cold, release spray, that freezing stuff on etc etc, and eventually ended up snapping the plug and having to take the head off and have it drilled out. The garage didnt use copper grease "because it doesn't make any difference".
Regards
Hugh

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Macbeast

posted on 23/11/11 at 05:25 PM Reply With Quote
Many thanks





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Bare

posted on 23/11/11 at 05:30 PM Reply With Quote
Erm..NGK's were the(?) first plug maker to nickel plate their plug threads for the purpose of eliminating Steel/ali corrosion and ultimate seizing.
Typically these Do Not need anti seize on their threads .. Although I still do it out of pure cowardice after having a set of Champion plugs (those were NOT nickel plated) Seize in my XK120 Ended up putting Threadserts into that Cyl head as result.
Moral being: IF your plugs do seize, spark plug hole damage is inevitable.

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britishtrident

posted on 23/11/11 at 05:42 PM Reply With Quote
Like revenge best done cold but hot is not generally a problem


Tip (1) never use copperslip it actually causes aluminium alloy components to seize on ----

Tip (2) If your plug socket has an internal rubber sleeve extract it throw it to b****** otherwise you will tend to break plugs. With deeply recessed plugs you pull the plugs out with a bit of rubber hose or a plug lead.

Tip (3) Some engines with tapered seat plugs especially Ford Valencia (Fiesta OVH) and BL O series are very prone to plugs shearing off --- take care.

Tip (4) always screw plugs in by hand, if you even slightly suspect the plug is started on the wrong thread unscrewand try again, if still not screwing straight use a plug thread repair chaser tap.





[I] “ What use our work, Bennet, if we cannot care for those we love? .”
― From BBC TV/Amazon's Ripper Street.
[/I]

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rusty nuts

posted on 23/11/11 at 06:33 PM Reply With Quote
Champion plugs in VW aircooloed vengine tend to sieze in the heads whereas I've never had the problem with NGKs . Thrashing Vws to get the engine as hot as possible sometimes helps when removing so I would say hot
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Toprivetguns

posted on 23/11/11 at 06:54 PM Reply With Quote
We use NGK sparkplugs on our V2500 IAE engine (Airbus A321) and the manuals recommend anti-seize, albeit it a much higher operating temperature. A little lube never hurts as much as no lube ;-)





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britishtrident

posted on 23/11/11 at 06:54 PM Reply With Quote
Re Coppaslip and aluminium they are not compatible due to bi-metal corrosion, for alloy wheels best practice is to use an aluminium or aluminium & zinc or Aluminium and Graphite based anti-seize compound.

Landrover had major problem with seized on alloy wheels until they issued strict instructions to use Zeta anti-seize compound not copper based.

If you search ebay on "anti-seize aluminium " it should turn up various alternative types.





[I] “ What use our work, Bennet, if we cannot care for those we love? .”
― From BBC TV/Amazon's Ripper Street.
[/I]

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daviep

posted on 23/11/11 at 08:39 PM Reply With Quote
quote:
Originally posted by Bare
Moral being: IF your plugs do seize, spark plug hole damage is inevitable.


I disagree, I've successfully removed broken plugs several times without any thread damage what so ever.

I guess it depends on how skilled / patient you are when trying to recover the situation.

I'm not saying every situation can be recovered but some can.

Davie

p.s. I do love your sweeping statements and the conviction you say them with.





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nick205

posted on 23/11/11 at 10:15 PM Reply With Quote
quote:
Originally posted by nick205
I've removed and re-fitted them hot and cold many times and not had any issues.


ETA...

Never used any form of grease on the threads, just make sure they're clean and don't over tighten things.






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mcerd1

posted on 24/11/11 at 09:12 AM Reply With Quote
quote:
Originally posted by britishtrident
Tip (3) Some engines with tapered seat plugs especially Ford Valencia (Fiesta OVH) and BL O series are very prone to plugs shearing off --- take care.

I did that once on my old fiesta (mk1 1.1) - got away without taking the head off by the skin of my teeth

I always uesd copper grease on them after that (and was very careful when tightening them)
but since I've changed to acar with an alloy head I don't use any grease, but I do torque them (blacktop zetec 1.8 )


oh and I've always done it on a old engine

[Edited on 24/11/2011 by mcerd1]





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