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Author: Subject: tube notchers
JoelP

posted on 28/5/06 at 11:06 AM Reply With Quote
tube notchers

im hoping to order one of these imminently, current target is the £70 one from chester tools. But it only goes up to 45 degrees, has anyone spotted a cheap 60 degree one for sale in the UK? Protools have them but they are $200 and $300, and obviously being in the USA they would incur import tax.

Cheers!

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nitram38

posted on 28/5/06 at 11:27 AM Reply With Quote
Don't you just cut the angle at 30 degrees but the other way around?
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JoelP

posted on 28/5/06 at 11:41 AM Reply With Quote
there is no other way round with most notchers!
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nitram38

posted on 28/5/06 at 12:14 PM Reply With Quote
What I mean is rotate the pipe!
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JoelP

posted on 28/5/06 at 03:27 PM Reply With Quote
that would still be 30 degrees... you would have to secure the pipe at 90 degrees to normal, like i have to do with my bandsaw to cut tight angles.
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nitram38

posted on 28/5/06 at 04:13 PM Reply With Quote
Still don't see what you mean. 90 degrees minus 30 is 60.
It all depends where you measure from.
Anyhow, both Demon Tweeks (£89.10) & chester uk (£70.50) have a delivery time of 6 weeks.
I ordered mine from demon originally as their website said 3 days delivery. After 3 weeks they told me that it would be a further 6 weeks due to the manufacturer redesigning the item!
I cancelled with them and found chester uk and they told me 6 weeks. No bullsh*t from them about manufacturer redesigns!

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JoelP

posted on 28/5/06 at 04:41 PM Reply With Quote
well, thats a bit of a bummer...

as for the angle thing, how can you turn the tube 90 degrees, it would be sideways in the jaws. You would have to turn it end to end, which is 180 degrees. You couldnt use it to chop a super tight angle, which a lot of trangulation might require. For instance, in the picture below, you couldnt cut the black pipe at that angle, however you turn it. Rescued attachment notcher.JPG
Rescued attachment notcher.JPG

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nitram38

posted on 28/5/06 at 04:56 PM Reply With Quote
Not a good picture, but couldn't you cut it here instead?
[img][/img]

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JoelP

posted on 28/5/06 at 05:52 PM Reply With Quote
that would be a different angle! Very different, plus i dont think they can adjust upwards anyway. There, it would be identical to 30 degrees down.
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JoelP

posted on 28/5/06 at 05:53 PM Reply With Quote
ie the same as this: Rescued attachment notcher1.jpg
Rescued attachment notcher1.jpg

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Browser

posted on 28/5/06 at 08:48 PM Reply With Quote
I can see what Nitrams' getting at. He means, cut it at 30 deg and, if you were welding it in the position shown on the diagram i.e. running bottom left to top right at 30deg from vertical and into a 90deg corner formed by 1 horizontal and 1 vertical tube, then weld it to the horizontal pipe not the vertical.

At least I think that's what he means

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JoelP

posted on 28/5/06 at 09:01 PM Reply With Quote
that would be possible, but its not always into a corner. Good point though, that would solve many problems.

my brilliant diagram was actually a picture of the cutter itself, with the different angles shown!

[Edited on 28/5/06 by JoelP]

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MikeRJ

posted on 28/5/06 at 09:05 PM Reply With Quote
However you rotate the tube, a 30 degree cut is still a 30 degree cut, it can't suddenly become 60 degrees without physicaly mounting the tube at an extra 30 degree angle before you make the cut.
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JoelP

posted on 29/5/06 at 01:53 PM Reply With Quote
so bumpety bump, surely with all the engineering greatness of the UK (ha...) there must be more than two suppliers with a 6 week lead time?! Madness... They seem common as muck pondside.
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Viper

posted on 29/5/06 at 02:08 PM Reply With Quote
How much notching have you got to do?
personely i would have to be doing a hell of a lot to warrant buying a machine to do the job..






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nitram38

posted on 29/5/06 at 02:15 PM Reply With Quote
I am going to build my second project, based on the ariel atom chassis. As this will have minimal panels, the chassis will be the bodywork and on show. Therefore I am going to tig weld it.
Good tight joints are vital to look good.
My first car (my avatar) was relatively locost.
My next one will be better.
I have already got my rodends and mounting brackets sorted:
Description
Description

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DIY Si

posted on 29/5/06 at 02:26 PM Reply With Quote
For notching tubes, if you only have a few, could you use a pillar drill, vice and a hole saw?
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Viper

posted on 29/5/06 at 02:50 PM Reply With Quote
I was going to sugest the "tubemitre" software...

works a treat






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nitram38

posted on 29/5/06 at 02:51 PM Reply With Quote
That is all a hole notcher is.
A clamp with angles written on an adjuster, plus a holesaw chuck.
It just holds everything steady.
You method would work but requires more setting up.
The notcher is easier to set up.Click

[Edited on 29/5/2006 by nitram38]

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DIY Si

posted on 29/5/06 at 02:52 PM Reply With Quote
I'd forgotten about that. Anyone got a copy that a mac can run? Changed from a 'normal' pc and lost it.
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Viper

posted on 29/5/06 at 03:01 PM Reply With Quote
dont know about the mac but heres the PC version.

http://www.ihpva.org/people/tstrike/tubemiter.exe






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JoelP

posted on 29/5/06 at 03:02 PM Reply With Quote
nearly everything i will make in future will be in round tube, plus right now i have about 40 tubes to notch for my front end, plus more throughout the rest of the car. I have notched a few to date by drilling through 19mm tube with a 16mm drill bit, cutting and grinding it to fit, but that is no good for doing angles. All my trangulation really needs a proper notcher. Tubemitre is a great program, but i cant be arsed doing them all by hand!
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Wadders

posted on 29/5/06 at 06:17 PM Reply With Quote
There are a few different plans floating around on tinterweb to make your own, think rortys site might be one. if i was to make one i think i'd be tempted to use a rotabroach cutter instead of a hole saw.

Al.

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JoelP

posted on 30/5/06 at 08:13 PM Reply With Quote
rotabroach looks very mean. How easy is it to use a lathe for hole cutting?
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MikeR

posted on 30/5/06 at 09:39 PM Reply With Quote
If you can adapt the tool post to hold the tube and it can take that sort of force of the chuck being pushed onto it (well it onto the chuck & can't see why i wouldn't) then the lath would be fine.
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