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Author: Subject: radius on edge of MDF
jabbahutt

posted on 27/4/07 at 01:01 PM Reply With Quote
radius on edge of MDF

Afternoon

I'm currently mucking around with layouts for a dashboard made from 9mm MDF

I'd like to put a 9mm radius (same as the thickness) on the top edge to blend it in to the scuttle and wondered apart from using a router which I don't have if there is some clever technique to get a reasonably uniform radius.

Any tips or tricks appreciated.

Cheers
Nigel






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Mr Whippy

posted on 27/4/07 at 01:07 PM Reply With Quote
a light hand and a flapper wheel, believe it or not I use one of these to carve balsa for r/c plane nosecones.





Fame is when your old car is plastered all over the internet

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Hammerhead

posted on 27/4/07 at 01:07 PM Reply With Quote
sandpaper on a block of wood and a good eye!! Don't forget a dust mask MDF is nasty stuff (Banned in USA)






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Mr Whippy

posted on 27/4/07 at 01:08 PM Reply With Quote
quote:
Originally posted by Hammerhead
sandpaper on a block of wood and a good eye!! Don't forget a dust mask MDF is nasty stuff (Banned in USA)



quite right and best to do it outside so the dust isn't floating around the garage.





Fame is when your old car is plastered all over the internet

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BenB

posted on 27/4/07 at 01:10 PM Reply With Quote
Or if you know someone with a router and a suitable bullnose router bit you can do a really fine job!!!
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emsfactory

posted on 27/4/07 at 01:35 PM Reply With Quote
Power sanders are the easiest way, if you era confident using them.

A block with some course paper will eat through MDF pretty quickly too.

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nick205

posted on 27/4/07 at 01:47 PM Reply With Quote
Are you planning to cover it with foam and vinyl? If so then don't worry too much about getting it perfectly uniform as the padding and covering will smooth it out quite a bit.
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nick205

posted on 27/4/07 at 01:50 PM Reply With Quote
Nigel - just had a quick look in your archive! The car is coming along nicely, looks like a very clean and tidy build
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owelly

posted on 27/4/07 at 01:51 PM Reply With Quote
Wrap a piece of sandpaper around a piece of wood with the same radius as the one you want. A piece of beading/moulding should do it.
BTW MDF is now safe to eat. They don't use arsnic in the manufacture anymore. Apparently!





http://www.ppcmag.co.uk

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DavidM

posted on 27/4/07 at 02:53 PM Reply With Quote
Tack/glue a piece of 9mm 1/4 round wooden beading to the edge. They sell it in DIY stores. It's usually in a rack of all shapes and sizes.

David

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Peteff

posted on 27/4/07 at 06:41 PM Reply With Quote
Use a plane to take the sharp corner off then sand it down. I wouldn't do it without a mask as they still use formaldehyde in a lot of the manufacture of fibreboard, never heard of the arsenic problem.





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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roadrunner

posted on 27/4/07 at 06:46 PM Reply With Quote
It's in the glue they use, the pulp they make it from is fine, but it is fine to use now, i've used it for years, i better moooooooooooove on now.






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Peteff

posted on 27/4/07 at 06:59 PM Reply With Quote
MDF production.

Formaldehyde is still a problem. Here is a bit about it. I worked in a cardboard factory and it was used in the manufacturing process, some people are more resistant to its effects, I'm not one of them it chokes me.





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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Alan B

posted on 28/4/07 at 01:04 AM Reply With Quote
quote:
Originally posted by Hammerhead
sandpaper on a block of wood and a good eye!! Don't forget a dust mask MDF is nasty stuff (Banned in USA)


They must not have told the stores near me then.......yikes!!!!

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NS Dev

posted on 1/5/07 at 09:11 AM Reply With Quote
take it to a joiners shop and get them to whack it through their spindle moulder, if you go with a beer or two in hand you will be in luck.





Retro RWD is the way forward...........automotive fabrication, car restoration, sheetmetal work, engine conversion retro car restoration and tuning

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