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Author: Subject: Bending Aluminium Tube
Dave Bailey

posted on 30/3/10 at 09:44 PM Reply With Quote
Bending Aluminium Tube

I need to bend some aluminium tube into an s shape with fairly tight radius.... Anyone know if this is possible with about 12 mm diameter tube?

thanks
Dave B

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omega0684

posted on 30/3/10 at 09:47 PM Reply With Quote
how tight are you talking? Would you not be better to buy pre-bent tube?





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ReMan

posted on 30/3/10 at 09:52 PM Reply With Quote
Aluminium is no good for a roll bar






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daniel mason

posted on 30/3/10 at 09:55 PM Reply With Quote
especially 12mm!
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Dave Bailey

posted on 30/3/10 at 09:56 PM Reply With Quote
i need to raise my headlights so probably need 2 inch radius. i didn't know you can buy pre bent!

Dave B

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Dave Bailey

posted on 30/3/10 at 09:56 PM Reply With Quote
i need to raise my headlights so probably need 2 inch radius. i didn't know you can buy pre bent!

Dave B

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austin man

posted on 30/3/10 at 10:04 PM Reply With Quote
plumbers Pipe bender ? would depend on wall thickness.

There was something on you tube where you tape one end up fill with sand and water then seal the top. then bend around your former whuch could bs a radiused piece of mdf etc. the sand stops the tube collapsing





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boggle

posted on 30/3/10 at 10:10 PM Reply With Quote
you may need to anneal it first...depending on the grade....





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thunderace

posted on 31/3/10 at 08:20 AM Reply With Quote
would it not be very easy just to do it in copper ?
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2cv

posted on 31/3/10 at 08:48 AM Reply With Quote
I'm not sure if I have understood correctly, but are you expecting 12mm aluminium tube to be rigid enough not only to hold the weight of the lamps but also to stop them vibrating?
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02GF74

posted on 31/3/10 at 10:32 AM Reply With Quote
quote:
Originally posted by 2cv
I'm not sure if I have understood correctly, but are you expecting 12mm aluminium tube to be rigid enough not only to hold the weight of the lamps but also to stop them vibrating?



indeedy.

can you describe the problem, ideally with photo of the lamps so we can advise - your solution does not sound particulalry sound.






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Dave Bailey

posted on 31/3/10 at 09:12 PM Reply With Quote
can you have a look at the luego forum and see my progress pictures. This will show you the problem.

thanks
Dave Bailey

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2cv

posted on 1/4/10 at 06:39 AM Reply With Quote
Lights are mounted in the same way on this car with indicators incorporated on the same bracket. However the tube is steel and 2mm wall thickness.

Bracket like this are available from Caterham.
https://www.caterhamparts.co.uk/product_info.php?cPath=123&products_id=4780&osCsid=f813dbec0bf737eacb954f556c8ad661

[Edited on 1/4/10 by 2cv]

[Edited on 1/4/10 by 2cv]

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