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Author: Subject: Seven Body Panels (Ali)
Tralfaz

posted on 14/10/04 at 03:02 AM Reply With Quote
Seven Body Panels (Ali)

Finally....... getting ready to start thinking about panelling the chassis.

Question is, what is generally used for:

Floor - ( I would prefer to use Ali over the Locost style welded in floor)

Sides -

Tunnel -

Gauge,Type,etc.

Thanks,

Brian

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nick205

posted on 14/10/04 at 07:52 AM Reply With Quote
Brian,

I've used 1.5mm Ali fixed with PU adhesive and pop rivets every 50mm.
If building again I would probably stick to 1.5mm for the floor, but use 1.2mm for the rest as it would be slightly easier to cut and bend.

HTH

Nick






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Tralfaz

posted on 15/10/04 at 11:27 AM Reply With Quote
Thank You Nick.


Has no one else panelled their cars?


Regards,

Brian

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mookaloid

posted on 15/10/04 at 11:50 AM Reply With Quote
I cheated and used MK Fibreglass
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DaveFJ

posted on 15/10/04 at 12:01 PM Reply With Quote
I have used 2.6mm duralumin sheet (aluminium alloy - got it for beer) for the floor.
all other internal panels are in 1mm ally sheet.
the Avon has a grp body so I have no external paneling as such
All attached with structural blind rivets at 20-30mm (dependant on rivet size) spacing, in staggered rows and bonded with PU adhesive

HTH

[Edited on 15/10/04 by protofj]

[Edited on 15/10/04 by protofj]





Dave

"In Support of Help the Heroes" - Always

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craig1410

posted on 15/10/04 at 12:07 PM Reply With Quote
Steel floor (1.6mm mild steel) and 1.2mm aluminium (5251-H22 alloy) for the bodywork. Easy enough to bend (just) and very resistant to dents.

I've used Polyflex PU adhesive and pop rivets every 50mm for the bodywork.

Cheers,
Craig.

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midlifecrisis

posted on 25/10/04 at 03:24 PM Reply With Quote
Excuse my ignorance .Whats PU ADHESIVE ,WHY'S IT BETTER?
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indykid

posted on 25/10/04 at 03:35 PM Reply With Quote
poly urethane. aka sikaflex in its most common guise.

it's so good cos it sticks like the proverbial to the blanket

tom






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craig1410

posted on 25/10/04 at 03:56 PM Reply With Quote
Yes and it doubles as a good sealant as well to keep the water and dirt out of your seams.

Cheers,
Craig.

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midlifecrisis

posted on 25/10/04 at 08:08 PM Reply With Quote
Ah Sikaflex! Cheers guys!
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Rob Lane

posted on 25/10/04 at 09:06 PM Reply With Quote
If you go ali route, take a look at fixing both floor and sides in one go.

i.e. one rivet holding both floor and side panel if folded over.

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