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Author: Subject: Joining ally sheet/steel mesh.
Simon

posted on 3/9/07 at 08:55 PM Reply With Quote
Joining ally sheet/steel mesh.

Chaps,

Made some vents for side of my car in ally, and want to cover hole with steel mesh (strength and which I've cut and shaped). I'm trying to avoid having a load of rivets showing on outside.

I've got some of the Durafix Easyweld ally solder, and am thinking I can "puddle" this and have it flow over mesh. I know it won't stick to the mesh, but the solder seems incredibly strong, so assuming I get a good key with base, and a decent cover over mesh it might work. It's not going to be seen where soldered so aesthetics not a concern (much!).

Thoughts please.

Ta very much.

ATB

Simon






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MikeR

posted on 3/9/07 at 09:02 PM Reply With Quote
does JB weld 'weld' ali? if so why not use that?
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RazMan

posted on 3/9/07 at 09:05 PM Reply With Quote
I doubt that you will get a satisfactory bond using the ally solder. How about using PU adhesive? - it works for me. It also gives a slightly flexible joint which is useful where theres a bit of vibration.





Cheers,
Raz

When thinking outside the box doesn't work any more, it's time to build a new box

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nick205

posted on 3/9/07 at 09:05 PM Reply With Quote
I fitted some steel mesh which I'd painted black to the rear of my MK stainless nose grill to give some protection to the rad. I did what you described, but using ordinary PU adhesive. It's been there for nearly 2,000 miles so far and shows no sign of coming loose.
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Davey D

posted on 3/9/07 at 09:10 PM Reply With Quote
I too would recommend using PU adhesive, like Tigerseal, or Sikaflex etc
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Simon

posted on 3/9/07 at 10:01 PM Reply With Quote
Cheers chaps, will look into PU ad

Might knock a couple of bits of scrap ally/mesh and test to destruction, just for a laugh. You never know there may be two ways to fix


ATB

Simon






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John Bonnett

posted on 4/9/07 at 06:56 PM Reply With Quote
Simon, I had the same problem joining aluminium mesh to a sidepod air vent on the Phoenix. I formed a return on the aluminium surround and crimped it onto the mesh. I hope the picture shows sufficient detail but if you have any questions, please send me a U2U.

atb

John






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John Bonnett

posted on 4/9/07 at 07:03 PM Reply With Quote
This is the front view Rescued attachment Phoenix Build-317.jpg
Rescued attachment Phoenix Build-317.jpg







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MikeR

posted on 5/9/07 at 09:03 AM Reply With Quote
can't help thinking disposable bbq now!
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