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Author: Subject: 5jj R1 electrical help needed!
daniel mason

posted on 20/5/09 at 07:40 PM Reply With Quote
5jj R1 electrical help needed!

am having trouble starting 5jj R1. it was starting first time every time but now it wont fire.there is no spark with any plugs shorted to earth and no voltage at ignition coils. could it be ecu/cdi unit? thanks
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Agriv8

posted on 20/5/09 at 07:47 PM Reply With Quote
1 check fuses.
2 battery fully charged.
3 getting fuel
4 what could have changed since last running ( knocked a wire of - sensor)

regards

agriv8





Taller than your average Guy !
Management is like a tree of monkeys. - Those at the top look down and see a tree full of smiling faces. BUT Those at the bottom look up and see a tree full of a*seholes .............


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001Ben

posted on 20/5/09 at 07:50 PM Reply With Quote
Previous Thread

it could be the ecu. A couple of things to check:

1. Are you in neutral?
2. Can you hear the relay clicking over?
3. Is the battery fully charged
4. fuses blown?

If the relay isnt clicking over then you have probably disturbed the cables when disconnecting the speedo - If you are using the standard R1 loom then you need to check that :

5. clutch wires are still bypassed
6. side switch is still by passed
7. kill switch not activated

Probably best to try and find someone with the R1 wiring diagram and start finding where there is/isn't power.

[Edited on 20/5/09 by 001Ben]

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daniel mason

posted on 20/5/09 at 07:51 PM Reply With Quote
all fuses checked.
battery charged.
getting fuel.
cant have knocked any wires off as there is too seperate looms. 1 for bike loom and a new loom for lighting etc.all bike loom wires are hidden under scuttle

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001Ben

posted on 20/5/09 at 07:54 PM Reply With Quote
Is it the R1 loom?
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Rosco

posted on 20/5/09 at 07:56 PM Reply With Quote
You mention not voltage on the coil. I'm not sure about bike engines, but I think on most car engines the coil negative is switched and the coil is energised on a seperate circuit. So if there's no power to the coil I'd start with the fundamentals like fuses, battery, bad connections.
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daniel mason

posted on 20/5/09 at 07:56 PM Reply With Quote
it was an r1 loom.but as it was originally built for sprints and hill climbing all un necessary wires were removed. the lighting loom is all new and not r1
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001Ben

posted on 20/5/09 at 08:01 PM Reply With Quote
according to the electrical diagram there should be 12v on the coils - The power should go through the ignition main switch ( keys) then through a fuse then to the coils,( red & black cable) the orange and grey cables go to the ecu.
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daniel mason

posted on 20/5/09 at 08:09 PM Reply With Quote
yeah, i spoke to auto electrician today and he said there should be battery voltage on red wire at coils but there is nothing. could it be starter solenoid? if so how do i check this? thanks ben
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001Ben

posted on 20/5/09 at 08:23 PM Reply With Quote
if its turning over I doubt its the starter. When you disconnected the second speedo there was a cable with a spade on that you didnt know what it did, can you do a continuity test on it to see if its the feed to coils
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daniel mason

posted on 20/5/09 at 08:31 PM Reply With Quote
i have been assured that every conection on that speedo had nothing to do with engine but as soon as i touch it to ignition it turns all savage illuminations on. so i would imagine its a live. i was told that was the illumination for speedo though!
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001Ben

posted on 20/5/09 at 08:40 PM Reply With Quote
I would bet that removing that 12v has also removed the 12v from the coil, there is also 12v from the coil to the starting relay so that probably isn't clicking over either when you attempt to start it.
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daniel mason

posted on 20/5/09 at 08:44 PM Reply With Quote
it started fine even before second speedo was added though and i think its just been tapped into a solid live leaving a spare tail. could i put a direct link from +ve on ignition direct to coil or is that not recommended?
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001Ben

posted on 20/5/09 at 08:48 PM Reply With Quote
anythings worth a try, ideally from the back of a fuse if you can. dont take off the current connections as they should still be connected to the relay which will be needed to start it
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daniel mason

posted on 20/5/09 at 08:54 PM Reply With Quote
i cant help thinking its something i have done but all my engine wiring isout of reach and out of sight so dont think even i could have pulled something out. my dash is veypor vr2 which has a sealed wiring loom
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TimC

posted on 20/5/09 at 09:13 PM Reply With Quote
Right, forget all the talk of R1 relays. Its not there. Its wired like a car so its not the usual stand or neutral switches. The starter solenoid is a Lucas unit as seen on Landies etc. A solid click should be heard wheb the start switch or whatever you use now is pushed. The engine will then turn over. I'm on the BB at the moment so can't remind myself what the R1 loom looks like but I seem to remember two or three wires. (Orange, grey and ?) coming from the ECU to the coils. You need to check power to the ECU off the plug. Its damn tight in there mind.

I'll check the R1 diag when I hit work and will be available if you want to give me a bell to try to work through it together.

TC

[Edited on 20/5/09 by TimC]






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daniel mason

posted on 20/5/09 at 09:18 PM Reply With Quote
orange and grey wires do come from ecu but i think they produce pulses and not voltage. there should be battery voltage at coils but i have nothing
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TimC

posted on 20/5/09 at 09:26 PM Reply With Quote
Yes, I"m sure you're right so check that power is getting to the ecu. You should then be able to say if the break is pre-ecu or at or beyond the ecu. This must be driving you nuts!

If its not getting power, I'd next see if the power is getting to the out-end of the old fuse box.

No fun at all.






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daniel mason

posted on 20/5/09 at 09:30 PM Reply With Quote
all fuses are ok but its so tight in that footwell and all cables seem to run along top rail of scuttle so cant trace any of them! i dont have the experience i need to solve the problem i dont think.
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GeorgeM

posted on 20/5/09 at 09:37 PM Reply With Quote
Dan,
on the coils, you have 4 wires going in.
2 are red, 1 orange, 1 grey.
orange & grey come from ecu
reds should be 12v from ignition switch
via a fuse and (on the bike) a stop switch.

Have you got 12v at the red on the coils
when you switch the ignition on?

GeorgeM

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TimC

posted on 20/5/09 at 09:39 PM Reply With Quote
Right.

You should be able to lie on your back with your feet over the roll bar and be able to unbolt the ecu. Unclip the plug and then use a multimeter to see what you have in terms of lives with the ignition on. If you have nowt....

Take out the fuses one at a time and put a pointy multimeter where the fuse was. Use a small mirror to help you see. Repeat this for each fuse.

Let me know what you learn. I can't believe that my wiring has been disturbed - its solered, heat-shrunk and taped up.






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daniel mason

posted on 20/5/09 at 09:43 PM Reply With Quote
will try tim,thanks.
george, i have no vltage on red wires on coil input. spoke to gary who wires mnr's cars and he told me to check input voltage. i have nothing

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GeorgeM

posted on 20/5/09 at 09:52 PM Reply With Quote
Dan connect a 12v supply to the red
on the coils through a fuse. Pretty sure
the car will start

GeorgeM

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GeorgeM

posted on 20/5/09 at 09:55 PM Reply With Quote
Tim, you know the car better than anyone.
You havn't left the stop switch hidden
somewhere as an immobiliser have you??

GeorgeM

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daniel mason

posted on 20/5/09 at 10:01 PM Reply With Quote
the car has a fia battery switch. then a key ignition then a start switch. i am also sure it will start but how have i lost voltage and should i be doubling up another fuse as its full at moment
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