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Fitting a Hayabusa engine
phil_far - 30/10/14 at 11:43 AM

Who could help me list down all the additional parts/items I require (beside the full engine package) to havea complete enegien running in my locost?

Do I need a dry sump, programmable ECU, different air box etc..

Regards
Philip


adithorp - 30/10/14 at 12:16 PM

'Busa realy needs a dry sump or you'll have to drive it carefully.

It won't need a programable ECU as such but a piggy-back PowerCommander.

Air box will depend on your bonnet space though I'd guess a bulge/scoop at the least or a cut-out to get to original in.

Beyond that, exhaust manifold, clocks, prop adapter... plus anything else you can't use from the old motor. Guess you have speedo healer and happy with your reverse arrangement. Prop might be OK


daniel mason - 30/10/14 at 12:59 PM

You may also need some deep pockets and very long arms!
In all honesty it would be far cheaper to sell up and buy a car with a busa lump already!
If your determined to keep the car and fit a busa then of course it's possible, just not cheap!
Mine ran an ignition only ecu and a set of flat slides so no fuel injection. Sounded rather nice too!


phil_far - 30/10/14 at 05:19 PM

Thanks for the update

So what would be a cheaper alternative delivering the same thrills?

Today I have an 893 Fireblade and i built the car myself so selling it is somewhat difficult

Cheers


daniel mason - 30/10/14 at 06:07 PM

04-06 yamaha R1! Like Adi has


metro6r4 - 31/10/14 at 07:47 PM

CBR1000RR just putting it out there


JeffJeffers - 1/11/14 at 10:18 AM

I changed my engine last winter from a 2.0l Zetec and fitted an Hayabusa.

It did cost more than I thought it would.

I bought a complete bike took what I needed then sold the rest as parts. I have still got some left but what I have sold as nearly paid for the engine.

Off the top of my head cause I never kept a record.
Engine frame/mounts
New propshaft
Exhaust manifold and Silencer
Oil cooler
Oil pipes
Gearcable
Air filter
Propshat adaptor
I went with a billet sump and swing pick up. I have done a couple of track days and a run down Santa Pod with no problems yet.

In total I spent well over £1000 on extra parts. Most of which I got 2nd hand but it still adds up.

Happy with how it turned out. A lot quicker now.


adithorp - 1/11/14 at 10:41 AM

quote:
Originally posted by daniel mason
04-06 yamaha R1! Like Adi has


Simply from the principle of "KISS" that'd be my choice again.

Pros...
Lighter than a BUSA
Doesn't need the dry sump (and even more weight) Sump baffle and oil breather mod' is enough.
Doesn't need an oil cooler (and again more weight) though some have one.
3000 more RPM to play with.
Smaller especially if you take into account the dry sumps oil tank.
Cheaper

Con's...
Slightly less power.
Less torque.


kev super 6 - 1/11/14 at 01:14 PM

CBR 1000RR all day long, loads of torque and bomb proof


daniel mason - 1/11/14 at 02:45 PM

The cbr rr8 onwards are indeed a superb choice!
But they will cost much much more to install than an r1!
The guy selling the fury on here had an £8000 bill to install his cbr motor! Which is why on a budget I'd go r1


metro6r4 - 1/11/14 at 03:20 PM

I know there a bit more expensive to do but in my opinion they are a better engine and you get a slipper clutch as standard.

I'm going from a carbed r1 to a CBR1000RR and completely changing the whole rear end of my car, new fuel system, completely new exhaust and cooling system on aftermarket ignition, with flat shifting, launch control and possibly traction control for around the £10k mark. The price would probably go down a bit if I could do more of the work myself and went for a lower spec install I could save at least 3k by going with the stock ecu. So its probably not the cheapest install but when you consider that I am building my car to be as future proof as possible for when it gets boosted and the amount of fabrication involved in my project it is no were near as bad as you would think. On a seven it is probably going to be an easier install especially if you can reuse some parts i.e your current cooling system.


daniel mason - 1/11/14 at 04:13 PM

Are you fitting mbe management?


metro6r4 - 1/11/14 at 07:17 PM

yes if I remember rightly its having a 9a9 ecu fitted with a custom loom with a few optional sensors and a strain gauge. It will do clutch less upshifts but not downshifts as it would fight the slipper clutch. The ecu is one of the things we decided we wanted to make as future proof as possible for when the turbo goes on. There are other options but based on the advise I have been given this is the best ecu for my requirments


daniel mason - 1/11/14 at 08:20 PM

Probably 9a8 will do.
The gsxr 1000 is available with a dry sump, mbe management works well on them and they have huge grunt and slipper clutch! I've gone for a k6 with a baffled wet sump as can't afford to carry the weight (car is under 300kgs)
Look at the 995 mbe dash! Links to the ecu and is very nece bit of kit


metro6r4 - 1/11/14 at 10:24 PM

think the 9a8 was discontinued
I considered using a busa or gsxr engines but weighing up the prices for trick bits and the fact that ab performance is only ten miles away from me it makes more sense for me to run the cbr lump. My new engine turned up Thursday last week. It's a 2010 engine. I'm going to use an etb digi dash and I will add a stand alone boost gauge and possibly a wideband gauge when the turbo goes on. and there isWhen I went to see it I couldn't believe how clean it is. If I didn't know better I would have said it was new.
I went out in one of Andy's arions for a few passenger laps round sneterton no comparison to my global. Even two up it knocks seven bells out of the globals straight line speed. Aceleration is on a whole new level. The arion was running rings round the radicals there including the factory development cars. I have been told by the previous owner that my car weighs in near 430kg with fuel and the driver. I hope that the car will come in weighing less now as we are going to be running a tiny tank not even a third the size of the original, and we have removed the rear wing to reduce drag. For the events we use the car for its slowing us down dramaticly. With what we have planned for the car it will be remarkably different from the original car.


daniel mason - 1/11/14 at 10:42 PM

Without meaning to be disrespectful. Look at the lap times in RGB and bikesports. Or the radical clubmans:
The spires and radical sr3rs and pr6 are on a completely different level! And I'm talking cometely different levels.
Look as Oskar Kruger In his pr6 radical of tim grey and Jp Ivey in bikesports!


mark chandler - 1/11/14 at 10:45 PM

Save playing around with the mounts, propshaft and all the rest that goes with it and drop on a turbo, you will however need to add a lockup clutch and 3.14 diff.


daniel mason - 1/11/14 at 10:53 PM

Last races I can see in 750 mc where both are running is silverstone
Faster quali lap of the arion was a 1.16.92 by kev Bolton.
Jon Paul Ivey did a 1.05.28 in he radical pr6
Your looking at 11 secs a lap

[Edited on 1/11/14 by daniel mason]


mark chandler - 1/11/14 at 11:11 PM

Aero makes a huge difference, the power is overcoming this so make it slippery and you will be faster.

I intend scrapping the 7 body on my little car and making something more appropriate now I have started to sprint it.

[Edited on 1/11/14 by mark chandler]


Andy B - 1/11/14 at 11:42 PM

To be fair Daniel, it was Kevs first season in the Arion and Steve Bell who was also driving an Arion was out of contention after Anglesey where the car got written off, up until then he was in a strong position to take the championship. If you look back earlier in the season you will see the differential is a lot less. for example at Silverstone the fastest lap was Matt Higginson in a Spire GT3 at 1:00.01 and Steve Bell in an Arion took the class F win at 1:03.03 so more like a 3 second defecit. That was the very first time the Arion had ever raced and was still short on set up time.
If you ignore the Busa powered Spire single seater driven by Tim Gray at the Birkett this year, the second fastest car out there was Al Boulton running a bog stock CBR1000 rr in an RGB spec Spire .At 2:07.01 it was a second quicker than all of the Radicals running bigger motors slicks and wings. The development of the 1000cc units is bringing a whole new level of performance coupled with less weight and less complex installs.


daniel mason - 2/11/14 at 12:35 PM

I was in no way meaning to sound like the car was not very very good which I'm sure it is. As is pretty much everything which comes out if your shop. Which Is why myself and many others use and have used your products, and would not hesitate on doing so in the future.
I was just getting slightly defensive After running a relatively successful radical last year at the 'it runs rings around radicals' comment! Maybe it did and does but I just wanted to balance the argument.
I did have a look at lap times from birkett and al had done a fantastic 2.07.92 with the fatest radical in 2.08.01 with another radical 4th in the 2.08's
Great times really!

[Edited on 2/11/14 by daniel mason]


Andy B - 2/11/14 at 01:07 PM

Hi Daniel - no offence taken fella - My point was aimed mainly at the potential of the 1000cc engines and how much they had come on and less about the cars themselves really, the problem with all these comparisons is ultimately a lot depends who is behind the wheel - having worked with the likes of Derek Jones, Tim Gray, Steve Bell and John Cutmore in the past, I know just how quick these guys are and often they can extract far more from the cars and the engines than the average man in the street.
The best bit in this game is the universal leveler - the results, because on the day man and machine either performed or didn't, the rest is conjecture - its all part of the fun though
Looks to me from your profile picture that you are out with a single seater next year - good luck for the season and if I can assist at all just give me a bell
regards
Andy


daniel mason - 2/11/14 at 02:59 PM

Thanks Andy. Yes I'm in a carbon tub force pt next year. Think the lightest hillclimbers running these have come in at around 275kgs with a k6 gsxr1000 in the back


daniel mason - 2/11/14 at 03:05 PM

Also is fully agree regarding the drivers. If you look at cutmore at around 2.11 in the birket and boulton and gray at 2.07, they were around 10 seconds ahead of any of the rest.
I was the same in the radical. Although it went well I knew there was a lot more in the car.it was just knowing how to find it,and where from


metro6r4 - 2/11/14 at 09:57 PM

Daniel my earlier post was not meant to be knocking radical or their owners in any way, it was a honest opinion of what i saw at sneterton. I was timing the laps and paying close attention to the speed deficit on the straights. I know it all boils down to the driver on the day but seeing Stephen bell and Kevin Bolton's pace on the straights and the way the engine pulled compared to the one in the global was what sold it for me. If the radical cars had of been quicker I would have gone with whatever engine they were running but they weren't. If I was going circuit racing then I would seriously consider a radical without question a decent car for the money but on that day in my personal opinion the arion was in another league. If my global gives me that same feeling of speed that I felt in the arion I will be a very happy man. For me personally the cbr engine is the best fit for what we need. One of the major advantages for using that engine is that ab performance are right on our doorstep.

Mark the car is rear engine, rear wheel drive so I have no prop. After running the car for over two years now. I have been battling reliability the entire time. The reliability problems should be sorted with the upgrade package. However having had the engine out more times than the car has been raced in the last 16 months we have discovered a few area's that really need improving as the current setup is not working. At present the engine sits in an upright cradle. This is fair enough the trouble is that to tension the chain you have to slide the engine cradle in the chassis. It takes longer to get the chain tensioned and running true than it does to fit the engine minus the manifold. It is in my opinion the worst designed part of the car. As the engine cradle would have to be changed anyway i think its the ideal time to "upgrade" the engine mounts and add in a removable bulkhead .As when I do the exhaust it takes an eternity to do because of the lack of access. If the engine is left mounted how it is and i were to turbo it then i think that the manifold would make tensioning the chain near impossible. As for diffs the car doesn't have one and with what we use the car for it will be dead weight so to speak but if in the future we end up needing to use one then it should be a relatively easy retrofit.


daniel mason - 2/11/14 at 10:02 PM

It will go very well in a global for sure! They are very quick cars in the correct hands!


metro6r4 - 2/11/14 at 10:28 PM

mine is used for something about as far from its original racing purpose as possible drag racing. I love the car to bits and I wouldn't ever part with it even if I want to take a sledge hammer to it on a regular basis. Its brilliant for us because its so light compared to 99% of what we see up there and its a lot more compact. Since we have had the car we have sorted a lot of the smaller problems out so its going to be interesting with the new engine. i just hope I can launch the car more consistently when its all done. The track is prepped for maximum grip but with the slicks we seem to have too much grip for the old engine.it does catch people out and with the increase in power I can really stick it to the exotics


phil_far - 10/11/14 at 04:55 PM

Great guys....i am now even more confused.....

But it seems that the Blade 1000RR seems a good choice indeed...

I prefer to go for a full package from Mr Andy Bates as he helped me out set my 893 Blade and till now it did not miss a beat....the only problem is his price......maybe a nice discount to your Maltese customer would not hurt...and i can always show you around the island and take you for dinner when you are over here....


daniel mason - 10/11/14 at 05:50 PM

On the road the busa would be a better bet in my opinion. I've had 1000cc screamers and the hayabusa was Definately far more torquey! They don't produce any more power and are heavier but have more grunt and work better at low revs.
In all fairness any modern fuel injected bike motor will be a rocket ship and as long as cooling and oil surge protection (baffled/billet or dry sump) are done properly then you'll be good to go!
On the road you'd be hard pushed to tell any difference between the cbr,R1,zx10 or gsxr1000 I don't think. Under race conditions id be looking at at the blade for reliability and performance. On the road I'd go r1 as it will be much much cheaper and just as capable!


Andy B - 10/11/14 at 06:29 PM

Hi Philip
glad to hear the 893 engine went well for you, good engines those early blades and still among the best bang for buck but the mileage is creeping up on them now and we are throwing increasingly more parts at them to freshen them up and as such not such a cheap option anymore - would love to pay you a visit - I am due a holiday Let me know if we can assist you at all, whatever route you take.
Best regards
Andy