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Author: Subject: In tank electrical connections?
coozer

posted on 9/2/13 at 04:05 PM Reply With Quote
In tank electrical connections?

I need to extend the fuel pump and level sensor wires inside my tank..

Question is.. is heat shrink OK with petrol, and are crimp connectors OK with petrol.

Which way is the best option?





1972 V8 Jago

1980 Z750

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rusty nuts

posted on 9/2/13 at 04:35 PM Reply With Quote
I don't know but if I was going to use heat shrink in a petrol tank I for one would test some in petrol beforehand for several days ??
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theprisioner

posted on 9/2/13 at 04:43 PM Reply With Quote
Very few materials are petrol proof esp now that Ethonol is being added (Bio fuel) and the ratio set to increase from 5% to 15%. Best way is to solder on new wires both ends no breaks. I have taken varios materials and left them in a jar of petrol outside, after a week examin the contents. If it survives a week without obvious degredation then it is probably petrol resistant but with bio fuel most bets are off, all bio fuel requires special materials. I would not use a crimp in a tank.

Petrol is not worth messing with.

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MikeRJ

posted on 9/2/13 at 06:46 PM Reply With Quote
quote:
Originally posted by theprisioner
I would not use a crimp in a tank.



All OEM connections are crimped, even those within the tank. The last place you want a wire fatiguing and then breaking due to solder wicking is in your fuel tank.

[Edited on 9/2/13 by MikeRJ]

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nickm

posted on 9/2/13 at 08:14 PM Reply With Quote
I was extremely worried about any electrical connections in the tank but in the end i soldered andcovered with a small piece of heat shrink, my theory being a small piece of heatshrink would not go thru the filter and i could pick it off it i had to.
The electricians at work told me if its that dangerous why do all manufacturers do it ? their theory was nothing will spark in petrol and even if above the fuel there is no air O2 present to allow an explosion to occur ?
On my first start up i still had the extinguisher ready but standing over the potential bomb and not taking cover could have been a mistake !

I think it just feels more dodgy than it is

Nick M

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Smoking Frog

posted on 9/2/13 at 08:43 PM Reply With Quote
Although you never asked this, but I seem to remember that ptfe wire was the sort to use in a fuel tank.

Eddie

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