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Vag tdi - very low water temp . Help and pointers needed
Kriss - 17/12/10 at 06:09 PM

My thirty mile motorway commute is a breeze to drive. However, my a4 1.9tdi is Reading 70ish, rather than the normal 12 o'clock position 90 degrees.

Is it simply the bastid cold weather?

Any checks I can do myself?


RichieW - 17/12/10 at 06:21 PM

Thermostat stuck in open position? Does the top radiator hose get warm straight away if you have the engine idling on the driveway from a cold start?


Mark Allanson - 17/12/10 at 06:35 PM

Temperature senders fail for a pastime on these, give low readings. Try the heater for an idea how hot things are.


Kriss - 17/12/10 at 06:43 PM

New gsf temp send fitted 8 months ago as there was no Reading at all


steve m - 17/12/10 at 07:01 PM

Your all wrong

A/c button is on


ChrisW - 17/12/10 at 08:07 PM

My VAG diesel takes ages to warm up in this weather. Like 8-10 miles before the gauge is in the middle. On a motorway I'm guessing 30 miles might be needed?

Chris


Ninehigh - 17/12/10 at 08:47 PM

True last year I was getting a good 20-30 miles before it got to full temp. Bear in mind that using the heaters takes that heat too, making it longer still to warm up


goodguydrew - 17/12/10 at 09:01 PM

My new Octavia 1.6 Diesel takes a long time to heat up too, although it is below 0 up here lately.


Kriss - 17/12/10 at 09:27 PM

Both the hoses are warm after a ten mile town drive, but it won't move past 70. At say 10 o'clock on the dial. Fuel tank range seems to have dropped 50 miles too on this tank. Normally 700+.

Just read my haynes and the stat looks a bigger to do, especially with freezing cold hands in this weather. Thants if it is the stat of course


DRC INDY 7 - 17/12/10 at 09:28 PM

The wind chill factor will keep the temp low my focus tdci runs around 75 in this cold weather
i lost 100 miles to to the tank full due to the snow/cold weather


plus i had a vauxhall vectra diesel in 2 weeks ago customer saying the cars not getting up to temp took it out for a run after check it over first with the diag scanner pluged in it was reading 70c which is the bottom/cold line on the temp gauge

I have just hit the toyo tyres number of posts

[Edited on 12/17/2010 by DRC INDY 7]


austin man - 17/12/10 at 10:12 PM

My Golf has started doing the same this ais a 1.8 turbo petrol, the air from the heater vents is warm when driving but gets hot when stationay so for me it looks like the stats coming out tommorow to be changed


zetec mike - 17/12/10 at 10:13 PM

I'd say stat stuck open. Start it from cold and check the top hose stays cold untill the engines nicely warmed up, if it warms up gradually I'd go for a stat.


RichieW - 17/12/10 at 10:15 PM

If the engine is not up to temp the ECU will run it rich a bit like using the choke on carb engine. I don't know much about diesels but I assume the principle is the same as for petrol engines.

If both hoses are warm after a short drive and the coolant has not hit the temp that the thermostat is supposed to open at (check Haynes for the temp figure) then it would suggest that the thermostat is stuck open and needs replacing.


chrisxr2 - 17/12/10 at 11:18 PM

2 miles or so to the gym in leon 1.8 t 210 an d temp is 90 by the time i get their, i know i know short hourneys kill cars and i should get rid but on the right road right conditions tis an epic carand i earn enough to have acrs as a pleasure not a necessity.


nick205 - 17/12/10 at 11:23 PM

Interesting!

My Alhambra 1.9 TDI (Y 115 bhp) has been taking 20+ miles to get to 70 degrees in this weather and struggling to deliver warm air - I assumed it to be a stuck stat.

My old Leon 1.9TDI (04 150bhp) used to hit 90 degrees within minutes and sit there whatevever the weather. My current 2.0 (57 140 bhp)TDI Passat is the same, heats up quick and stays there all day long.

Tempted to replace the stat first and see what that does. Trouble is it's SWMBOS car and as there's no complaint as yet it's not become a priority yet.


tony-devon - 17/12/10 at 11:59 PM

my golf GT TDi does exactly the same thing

I have left it sat outside my work for 40 minutes and it wont heat fully

mixed commute of short fast bursts on the A roads and sitting in traffic, rarely goes above 70, if it does, then it goes back down as soon as you moving

on mine the thermostat looks easily accessible, until you look at one of the bolts, looks like alternator off, and possibly its mounting bracket also?

mines going in to have it replaced anyway soon, as I need the car to be warm, often doing long journeys 300 mile etc and with young child in the car its not nice to be cold


and I have to confess that I hadnt even thought of this being linked to the recent drop in fuel range etc, just put it down to the rising cost of diesel, as I tend to think in value rather than litres

£60 fills the tank, 47 litres, normally get 470 miles from that just commuting round town etc etc, but last couple of months thats dropped to 420ish on at least the last 3 tank fulls

hmmm £30 thermostat plus fitting, got to be worth a try.

if you buy it yourself from VW remember to check for the O ring, last time I bought one, the O ring was a seperate item, VW typical, the only people not to include it LOL

[Edited on 18/12/10 by tony-devon]


craig1410 - 18/12/10 at 12:05 AM

quote:
Originally posted by nick205
Interesting!

My Alhambra 1.9 TDI (Y 115 bhp) has been taking 20+ miles to get to 70 degrees in this weather and struggling to deliver warm air - I assumed it to be a stuck stat.

My old Leon 1.9TDI (04 150bhp) used to hit 90 degrees within minutes and sit there whatevever the weather. My current 2.0 (57 140 bhp)TDI Passat is the same, heats up quick and stays there all day long.

Tempted to replace the stat first and see what that does. Trouble is it's SWMBOS car and as there's no complaint as yet it's not become a priority yet.


Nick,
I used to have one of these and I'm afraid you could be in for a shock - it might be the auxiliary water heater which is something like £650 to replace! If you are lucky it might just need a new glow plug in the heater which is £20 or so. It could also be a faulty ambient temp sensor. Or of course it could be a stuck 'stat.

In case you don't know what I'm talking about, have a look under the car in the region of the front of the rear wheel arch on the left hand side (IIRC) and you will see a little flattened exhaust pipe. This is connected to a little square box of tricks which contains a fan assisted diesel heater. It takes diesel from the tank via a small 6mm or so pipe and burns it in a combustion chamber with help from a glow plug. Once lit a fan will spin up to force in fresh air and then it operates a bit like a space heater. It heats a little boiler which helps to heat up the coolant water otherwise you will get low temperatures when descending hills (ie. not using much throttle) or in cold weather. It is used on the Alhambra because the diesel engine doesn't generate enough heat to heat the cabin. It generates something like 5kW. HGV lorries use a similar thing for the night heater.

My Alhambra was much worse because it generated huge plumes of white smoke due to the fact it wasn't lighting properly and was terrifying at traffic lights when it would envelope the car in smoke. I ended up disconnecting the heater which left me with the low coolant temp problem. There is an ambient temperature sensor under the wipers in the bulkhead which could be faulty - this is what I disconnected in order to stop my heater working. It only works below 10 degrees C if I recall correctly.

I hope I'm wrong but I fear I'm not...
Cheers,
Craig.


matt_gsxr - 18/12/10 at 09:52 AM

I had an 98 A4 1.9Tdi and did a lengthy commute (Reading to Oxford). Mileage used to drop in the cold weather, by at least 50 per tank.

It was a few years back but I don't remember the water temperature dropping but it was a while ago. I do remember the engine taking ages to warm up in the cold weather (the price you pay for efficient diesel engines) and the car tending to steam up a bit in the cold owing to A/C condenser freezing and the pollen filter being soaked. I used to get 600+ per tank (not 700+) so maybe you are driving too slow!


I don't think this is hurting your fuel economy at the moment. I would leave it until the spring to see if the temperature comes back.



Regarding later VW engines warming up more quickly, in some cases there is an auxiliary heaters using electrical elements. Not sure how it works, but don't be fooled.

Matt


MikeRJ - 18/12/10 at 10:15 AM

Stuck open thermostat will give a hit on economy, especially when combined with the cold weather.


dazzx10r - 18/12/10 at 11:34 AM

check your water pump, the impellers are plastic and self destruct, this happened to my gti. GSF replacement ones have a brass impeller


rusty nuts - 18/12/10 at 12:32 PM

quote:
Originally posted by dazzx10r
check your water pump, the impellers are plastic and self destruct, this happened to my gti. GSF replacement ones have a brass impeller


Loose or broken impeller will cause overheating and no warm air from the heater. As said already the anbient temperatures are much lower than normal so it's harder for the engine to reach normal operating temperature. It may be that the temperature gauge isn't accurate , might be worth checking with an Infra Red temperature gauge? If it was my car I think I would try a radiator blind of some sort like we did years ago!


craig1410 - 18/12/10 at 01:32 PM

A radiator blind won't help if my diagnosis of the auxiliary heater is correct. The Alhambra has so much internal space to heat that the internal heaters will soak up all the heat produced by the engine in cold weather when on low throttle. The engine temp will only rise above 70C when under high throttle and will then fall back when you lift off again. Cabin heat will be very poor.

It's very easy to test in this cold weather. When you start the car you should get a sound like a jet engine comings from under the car just in front of the nearside rear wheel arch. You should also see exhaust gases and steam etc coming from the aux heater exhaust. If you don't then this IS the cause of your problem. It might just need a new glow plug which you can replace yourself in around an hour or two. Unfortunately mine was more serious than this in the end.

I have also had a broken water pump impellor on my Alhambra and this had the symptom of normal temp most of the time but high engine temp on high throttle where the cooling system couldn't dump heat fast enough. It only happened when going up hills or overtaking. I got the pump replaced along with the timing belt.you can check the water pump impeller by sticking your finger into the thermostat housing and feeling for the impeller blades. If you can move them with your finger (engine off obviously) then all is not well... This won't be your problem here though since you have overcooling not overheating.

If you do need a new aux heater then you can get one from a Galaxy or Sharan or Alhambra. They all have the same issues.

Good luck,
Craig.


craig1410 - 18/12/10 at 01:39 PM

Here you go. A how to guide on diagnosing aux heater issues and glow plug replacement.

http://www.fordmondeo.org/threadattach/1231366309-AuxHeater.pdf

Lots of pictures to help make sense of what is was talking about earlier.


austin man - 18/12/10 at 02:23 PM

well thats mine fixed a new stat and hey presto but mine is the petrol not diesel model so hope your fix is as cheap as mine


nick205 - 19/12/10 at 11:07 AM

quote:
Originally posted by craig1410
Here you go. A how to guide on diagnosing aux heater issues and glow plug replacement.

http://www.fordmondeo.org/threadattach/1231366309-AuxHeater.pdf

Lots of pictures to help make sense of what is was talking about earlier.


Craig,

thanks for the detail on this, a bit of googling confirms exact symptoms I have too. Got Beru glow plug p/n so will order one a see if that sorts it.

Fingers Crossed for ££ and not £££


Kriss - 31/1/11 at 09:02 AM

All,

I have fitted a new Euro Car Parts thermostat 4 weeks ago and a water temp sender from GSF about 8/9 months back.

My car will (after a fair few miles in this cold weather) hit the middle fo the gauge 90 degrees, however after a while it will drop (quite rapidly) to 60 or 70 degrees. Then it might decide to shoot back up, stay the same or climb and fluctuate around.

I am worried I have a mega mega serious issue such as water pump, but convinced that surely that would cause HOT temperature readings, not drops!

It is not moving a smidge over the 90 degrees either (which is good)

These issues are happening regardless of speed, from doing 80 mph on the M23, to stuck in a traffic jam.

I spoke to GSF who are sending me a second temp sender which is great, didnt even ask lol.

I did loose a lot of water doing the stat, but replaced, perhaps I need further work on burping the water, but I used the bleed hole and 1500 miles later there is no drop in coolant.

Hmmmm?


tony-devon - 31/1/11 at 09:11 AM

my golf does exactly the same, and threads on the mk4 owners club forums all agree, the TDi just doesnt heat up fully, or that fast

my fuel economy suffers in the winter


britishtrident - 31/1/11 at 10:38 AM

Quite recently I have heard a couple reports of similar problems occurring after changing thermostats one of which was on a petrol Astra, this makes me think perhaps there iffy thermostats hitting the market, which wouldn't be surprising as substandard car parts are wide spread. I recently had to change a wishbone because the ball joint was completely worn out after a years use.

Another thing that may help increase the running temperature is to increase the antifreeze concentration in the coiling system to about 60 to 66%


Kriss - 31/1/11 at 11:23 AM

the rate at which it drops is rapid - alomst as quick as how your dials drop down when you turn the engine off - quick!

stats was £10er.

Kinda need to know if thats work that fast etc to have much of a effect.