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Author: Subject: Illegal brazing ?
jacko

posted on 13/9/08 at 05:34 PM Reply With Quote
Illegal brazing ?

Hi i have just read it is illegal to repair cars using brazing i presume this is for a mot
is this right ?
+ Am i right in thinking Caterham braze there chassis

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theconrodkid

posted on 13/9/08 at 05:48 PM Reply With Quote
will fail if chassis repairs are done by brazing,i saw a caterham chassis being made on telly,they were welding it





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russbost

posted on 13/9/08 at 05:52 PM Reply With Quote
Yes you're right it is illegal to braze a repair for MoT, unless it is a repair to something which was brazed originally (can't think of anything offhand).
Not sure about Caterham brazing their chassis, be surprised if they still do in these days of Mig & Tig, but if you are the designer & say the chassis is designed to be brazed that's fine.
The ruling makes no sense of course as brazing can be stronger than welding depending on the type of joint, materials etc





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Hellfire

posted on 13/9/08 at 05:52 PM Reply With Quote
Caterham chassis are bronze welded.

Phil






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Mark Allanson

posted on 13/9/08 at 05:55 PM Reply With Quote
What is the difference between brazing and bronze welding?





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David Jenkins

posted on 13/9/08 at 05:56 PM Reply With Quote
quote:
Originally posted by Hellfire
Caterham chassis are bronze welded.

Phil


Not to be confused with common-or-garden brazing, which is advanced soldering with brass. Bronze welding is very effective, if done properly - and also very expensive...






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iank

posted on 13/9/08 at 06:14 PM Reply With Quote
quote:
Originally posted by Mark Allanson
What is the difference between brazing and bronze welding?


Filler metal is bronze, brazing is brass.

All the Arch motors cars were bronze welded by hand, the new ones are done by a robot IIRC.





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Anonymous

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Mark Allanson

posted on 13/9/08 at 06:39 PM Reply With Quote
It is still all brazing which ever 'filler' rod you are using, the only metal you can bronze weld is bronze. With brazing you do not alter the metals to be joined, it is a chemical action which bonds the metals together through capilliary action.





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Wadders

posted on 13/9/08 at 06:57 PM Reply With Quote
Read and enjoy dudes

IIRC most commercial bronze welding used to be done with oxy/acet using a gas flux unit

http://7faq.com/owbase/ow.asp?NotesOnWelding

[Edited on 13/9/08 by Wadders]






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nstrug

posted on 13/9/08 at 07:37 PM Reply With Quote
My other half is a jeweller - what she refers to as soldering, most people would call brazing - she uses a filler alloy based on the metal being joined (silver or gold), and a micro oxy-hydrogen torch as the heat source.

According to her, the only difference between soldering and brazing is the temperature - brazing is at a much higher temperature, however the metals being joined are never melted so its definitely not welding.

Nick

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paulf

posted on 13/9/08 at 08:21 PM Reply With Quote
Yes it is an MOT failure , I brazed a lot of my MGB and an hillman imp before that years ago and in reality it can be stronger than poor welding .I think the reason it was banned for MOT repairs is that it is actually possible to braze badly rusted panels etc whereas they would have to be replaced to weld them.Having said that as long as it is painted and undersealed afterwards the tester wont actually be able to tell.
I even resorted to pop rivets and self taps years ago to get old bangers MOTed , you just needed to be good at disguising things.I wouldnt do it nowadays as if a modern car is rusty enough to need major work then it is only worth scrapping unless its a classic.
Paul.

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coozer

posted on 13/9/08 at 08:26 PM Reply With Quote
There are two types of brazing in my mind from my old NCB days.. brass & bronze... bronze being a lot stronger than brass

Brass brazing is quite low temp and ideal for none structural where a good seal is required.. ie sumps etc. Doing a peel test on welded parts you get a tear in the original metal alongside the weld where as with brass brazing the brass tears and the two mediums remain intact. Not familiar with bronze tho..

I'm sure Caterham used bronze brazed chassis but don't quote me. Although I know a lot of competition bikes, trials, motocross bikes have brazed frames because it adds flexibility.








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iank

posted on 13/9/08 at 08:46 PM Reply With Quote
quote:
Originally posted by Mark Allanson
It is still all brazing which ever 'filler' rod you are using, the only metal you can bronze weld is bronze. With brazing you do not alter the metals to be joined, it is a chemical action which bonds the metals together through capilliary action.


Absolutely correct, but bronze welding is just as strong as welding (i.e. the metal next to the 'weld' breaks not the weld itself), brass brazing isn't.

Here's a previous thread on the subject with pictures of a caterham chassis showing the obvious joints.

http://www.locostbuilders.co.uk/viewthread.php?tid=50872





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