Mr Whippy
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| posted on 14/3/08 at 10:37 AM |
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can anyone bend me a new handle bar?
got my new fairing yesterday for my 125, yes I know it’s not car related... but I can't do my cars till this is done so there 
anyway the handle bars are not going to work so I need a new one, prob is none of the ones I can see to buy are even close so I was going to make a
template out of copper pipe and then use that to get a steel one.
Can anyone help with bending a 22mm pipe 1.5-2mm thickness about 2 foot long?
[Edited on 14/3/08 by Mr Whippy]
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MikeCapon
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| posted on 14/3/08 at 10:44 AM |
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Best way for tube as thick as that is to sand bend. Easy done at home with an oxy-acetylene torch and a BIG nozzle.
Having said that there are simply loads of different shapes of bars available. What have you done to this poor motorbike to make it impossible to find
bars that will fit?
Photo?
www.shock-factory.co.uk
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Mr Whippy
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| posted on 14/3/08 at 10:48 AM |
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sand bend, how do I do that? exactly
I've fitted or trying to fit this -
http://www.replicastuk.com/prod5.asp?prod_id=8171&id=212&grpid=8171&msg=&offset=#prod_anchor
on to my cg125  it kind off fits but the handle bars are rather weird 
I'd like to do the bar if I could, just not sure of the method
[Edited on 14/3/08 by Mr Whippy]
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02GF74
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| posted on 14/3/08 at 11:04 AM |
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google may exaplin better but the idea is to fill the tube with dry sand and bung up the ends so the tube does not collapse.
there has gotta be loads of aftermarket bar out there but then again maybe not one that is like you want and right size.
good luck.
CG125 - my first bike!! 
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MikeCapon
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| posted on 14/3/08 at 11:05 AM |
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Fill tube with dry sand. Bung ends. Heat and bend by hand.
Fine builders sand is OK. Dry it first in the oven. Radius of bend determined by area heated. Big heat resistant gloves needed. Don't nick her
oven gloves.
www.shock-factory.co.uk
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MikeCapon
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| posted on 14/3/08 at 11:07 AM |
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I've just seen the fairing you've bought. I hadn't realised you were transforming a CG125 into a GP bike! What you want for that is a
set of "ace" bars. I'll have a rummage.
Here you go. These any good?
Image deleted by owner
[Edited on 14/3/08 by MikeCapon]
www.shock-factory.co.uk
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Mr Whippy
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| posted on 14/3/08 at 11:40 AM |
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great help guys
man those bars look even weirder than I was going to do I think they would work though, If you can find them that would be great.
cheers again
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owelly
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| posted on 14/3/08 at 11:48 AM |
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I'm pretty sure I have some 'Clock Protectors' off a 350 LC or YPVS. I'll have a rummage.......
http://www.ppcmag.co.uk
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Mr Whippy
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| posted on 14/3/08 at 12:12 PM |
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quote:
Originally posted by owelly
I'm pretty sure I have some 'Clock Protectors' off a 350 LC or YPVS. I'll have a rummage.......
that would be great it you could, thanks
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MikeCapon
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| posted on 14/3/08 at 12:33 PM |
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Have a look here.
http://www.staniforths.com/catalogue/Machine%20Spares.pdf You need pages 137 + 139
These guys are wholesalers with whom I used to deal with a lot. Ask to speak to Neil on 0114 246 2027. Tell him I sent you. At worst he will refer you
to a dealer local to you.
www.shock-factory.co.uk
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Mr Whippy
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| posted on 14/3/08 at 12:35 PM |
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wow look at all the different types
fantastic, thanks
great it has side stands, another thing that doesn't fit...
[Edited on 14/3/08 by Mr Whippy]
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